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CV Boot Replacement HELP

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  #1  
Old 09-07-2005 | 06:26 PM
dbay59's Avatar
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Weekend Warrior
Joined: Sep 2005
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Default CV Boot Replacement HELP

I have a 2002 650 Prairie Camo with a bad inboard boot. Have started taking it apart after reading some posts on how to take it apart though this forum. Is there also a keeper ring on the joint closest to the wheel? Do I have to take the outboard boot off to replace the inboard boot. If someone could give me a step by step on this replacement it would sure be appreciated. Thanks for any help dbay59
 
  #2  
Old 09-07-2005 | 07:55 PM
cookerwon's Avatar
Trailblazer
Joined: Feb 2004
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Default CV Boot Replacement HELP

the boot kit has pretty detailed directions with it
 
  #3  
Old 09-08-2005 | 05:33 PM
Hayashi's Avatar
Pro Rider
Joined: Oct 2001
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Default CV Boot Replacement HELP

To answer your question...
When I gave a good pull on the front cv axle, it just came out of the front end gear box. No need to remove the outer boot to replace the inner boot.
 
  #4  
Old 09-13-2005 | 11:08 PM
THECVMAN's Avatar
Range Rover
Joined: Nov 2004
Posts: 138
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From: Jessup, Maryland
Default CV Boot Replacement HELP

The only way to remove the outer cv joint is to hit it off the shaft with a hammer. The problem with this is that you may damage the joint in the process so I would only recommend this if your replacing the cv joint anyway. If you are not replacing the outer cv joint then the safest thing to do is put it on from the inner cv joint side. The inner cv joint is very simple to remove. First you'll want to remove the clamps from the boot (you'll want to buy the additional clamp kit for $2). Being careful not to puncture the boot you can pry up on the tabs that hold the band in place or just cut by putting a screwdriver under them and prying up to give you enough room to get the metal snips under them. Once the boot is free slide it back toward the outer cv joint to expose the inner components. You'll find a large retaining clip that goes around the inside of the joint just above the ball tracks. Remove the clip by getting behind it with a small screwdriver. Once this clip is removed the inner cage, race, *****, & shaft will come out all together (wrap your hand around this to prevent the ***** from falling out all over the place). You'll find a retaining clip on the back of the shaft, remove this with retaining clip pliers or a large screw driver to spread the clip open. Once this is removed you'll be able to remove the cage, race, & ***** all together at one time. No your ready to install it on your new half shaft. Make sure the boot goes on first. Then place the cage, race, & ***** on the shaft making sure that the tapered side of the cage and race are facing toward the outer cv joint. Install the clip to hold it onto the shaft. Then fill the inner cv joint housing with grease and place it over the cage, race, & *****. Install the large clip. Now pull the boot down and install the large clamp. Then take a screw driver and place it in between the small part of the boot and the shaft and push the inner cv joint in all the way until it bottoms out. Then pull it back halfway (or to the mid range of the inner cv joint) and remove the screw driver and install the small clamp. Your now ready to install the axle back in the vehicle. If you have any questions PM me.
Danny
"thecvman"
 
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