Kawasaki Discussions about Kawasaki ATVs.

Help me with the rebuild of my primary clutch

Thread Tools
 
Search this Thread
 
  #1  
Old 01-23-2006, 04:07 PM
alwaysride's Avatar
Pro Rider
Thread Starter
Join Date: Dec 2003
Posts: 1,057
Likes: 0
Received 1 Like on 1 Post
Default Help me with the rebuild of my primary clutch

HEy guys, i dont wanna spend money at the dealer so how hard is it to rebuild my clutch. IT is running just like other guys i have read and its time to rebuild. What do i need. Is it hard. I have a manual, will that help allot. PLease help
 
  #2  
Old 01-23-2006, 07:46 PM
brokebrute's Avatar
Trailblazer
Join Date: Nov 2005
Posts: 29
Likes: 0
Received 0 Likes on 0 Posts
Default Help me with the rebuild of my primary clutch

Check out Nyrocks website "atv.dnsalias.com" it has allot of helpfull info.
 
  #3  
Old 01-23-2006, 07:51 PM
alwaysride's Avatar
Pro Rider
Thread Starter
Join Date: Dec 2003
Posts: 1,057
Likes: 0
Received 1 Like on 1 Post
Default Help me with the rebuild of my primary clutch

NO rebuild info there though. [img]i/expressions/face-icon-small-sad.gif[/img]
 
  #4  
Old 01-24-2006, 12:12 PM
alltoys's Avatar
Pro Rider
Join Date: Oct 2001
Posts: 1,435
Likes: 0
Received 0 Likes on 0 Posts
Default Help me with the rebuild of my primary clutch

What do you mean rebuild your clutch? What is wrong with it? What do you do wish to do to it? Did you want to modify it by way of machining? Is it worn out? What part is worn, primary, secondary? You have to be specific.
 
  #5  
Old 01-24-2006, 12:19 PM
alwaysride's Avatar
Pro Rider
Thread Starter
Join Date: Dec 2003
Posts: 1,057
Likes: 0
Received 1 Like on 1 Post
Default Help me with the rebuild of my primary clutch

As in i want it to be put back like it was stock. IT is worn and needs rebuilt.
 
  #6  
Old 01-24-2006, 12:31 PM
alltoys's Avatar
Pro Rider
Join Date: Oct 2001
Posts: 1,435
Likes: 0
Received 0 Likes on 0 Posts
Default Help me with the rebuild of my primary clutch

Have you had the clutch off to see what is worn and? There isn't a rebuild kit for the clutch as there are many components that could be worn you have to be specific. You have to have it in your hands to measure the parts preferably with a mike. Are the bottom on the sheaves worn, bushings that fit on the main shaft, I could go on and on you need to have the parts in your hands for us to help you.
If you don't want the hassle then go to Comet they have a replacement clutch for around $350 US I do beleive.
 
  #7  
Old 01-24-2006, 01:09 PM
alwaysride's Avatar
Pro Rider
Thread Starter
Join Date: Dec 2003
Posts: 1,057
Likes: 0
Received 1 Like on 1 Post
Default Help me with the rebuild of my primary clutch

Im getting it looked at by the dealer. If it is to much ill get all the parts myself and do it and if it still is to cosly ill just get the comet clutch.
 
  #8  
Old 01-24-2006, 09:43 PM
OleManMoses's Avatar
Pro Rider
Join Date: Jan 2004
Posts: 403
Likes: 0
Received 0 Likes on 0 Posts
Default Help me with the rebuild of my primary clutch

Just a footnote to this topic---comet clutch available at mfgsupply.com They suggested the Comet pink spring, I have been running it and the engagement rpm is way to high---I ordered and recieved yesterday the orange comet spring---clutch engagges off of idle now like a stock clutch---I think now I need to fine tune the arms a little---I dont seem to be gettin enough engine rpm at WOT---thinkin if I drill the arms and lighten em up a little---
 
  #9  
Old 01-24-2006, 11:08 PM
mastrblastr's Avatar
Pro Rider
Join Date: Jan 2002
Posts: 818
Likes: 0
Received 0 Likes on 0 Posts
Default Help me with the rebuild of my primary clutch

Oleman, doesn't comet make different weight ramp weights? If you don't get the weight of those suckers dead on, that new clutch won't work worth crap!!!

Alwaysride, you need to tear your clutch apart and see what is worn out. We can help if we know what's wrong!!
 
  #10  
Old 01-25-2006, 02:01 PM
OleManMoses's Avatar
Pro Rider
Join Date: Jan 2004
Posts: 403
Likes: 0
Received 0 Likes on 0 Posts
Default Help me with the rebuild of my primary clutch

Hey Masterblaster---comet makes a whole lotta different arms at different weights--I know mine are pretty heavy at 52.7 grams---I was just figuring it would be easy and cheap to drill a couple of holes in mine to lighten them up and see what diff it makes---might even be a good idea to weigh mine before and after???I will keep you guys posted
 


Quick Reply: Help me with the rebuild of my primary clutch



All times are GMT -5. The time now is 07:05 AM.