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2001 Bayou 220 Centrifugal clutch springs

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Old 11-04-2010, 06:05 PM
mathena2's Avatar
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Default 2001 Bayou 220 Centrifugal clutch springs

My gf has a bayou 220 and inside the centrifugal clutch a spring has pretty much shattered and I'm having trouble finding some to replace it. From what I've found out they dont have a part number and are just a part of the "Hub-assy, clutch" which the entire thing its self is around $170 and thats a bit much for just wanting a spring off of it. Any ideas on what to do?

Heres a link on what I've found.
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Just gotta select "Kawasaki" for the brand then "ATV" then the next option is the one that matches a 2001 Bayou 220 then finally its under the "clutch" diagram part number 41033. It shows the picture of it and if you zoom in on it you can see the 3 springs that go around it which is what I need.
 
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Old 12-01-2010, 07:07 AM
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This seems to be a common problem with these machines, as I am working on the same thing, on the exact same machine, right now. This machine is not mine, so I asked the owner what he wanted me to do. He told me to go ahead and buy the clutch assembly. Just a heads up, though - on the one I am working on, most of the shoe pivot bushings were shattered as well, so even if I could get the springs, I would still have needed the bushings.
I repaired an Eton kids 70cc quad with the same problem by finding a stout spring at a Hardware store and modifying it to fit. It worked well, and has been in operation for over a year now.
 
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