I'm working on a 2004 ranger 500 4x4. I can't seem to find a decent manual and have been relying on my sportsman manual and this forum (thanks opt) for most of my information. I am reworking driven clutch and I don't know what stock is. It has a purple spring that looks newer than the rest of the clutch. I found the primary clutch had an epi spring and weights, so I think this has been changed also. I am trying to find out which holes the helix spring should be in. It was in 2 on the helix and I think 2 on the moveable sheave. Any advice would be greatly appreciated.

 

2-2 is stock position in most clutches with the exception being on Scramber spring settings. Sheath has to be preloaded 1/3 turn counter clock wise,then hold both sheaths,knock the helix down and replace the washer and circlip. Here's a 2004 Ranger 500 manual if you need one.http://polaris-utv.servicemanualvaul...ce-Manual.html

 

Thanks again opt.