Polaris Ask an Expert! In fond memory of Old Polaris Tech. An area where experts in their field will answer non-general questions about your Polaris ATV.
"old polaris tech" and other experts will answer your questions as they have time.
ASK ALL GENERAL QUESTIONS OR BASIC QUESTIONS IN THE POLARIS FORUM.
Basic or General questions posted in a expert section will be moved!

Sportsman 90 won't start after sitting on it's side for a while

Thread Tools
 
Search this Thread
 
Old Aug 24, 2021 | 10:39 PM
  #1  
jrhoads23's Avatar
Thread Starter
|
Weekend Warrior
Joined: Jul 2018
Posts: 9
Likes: 0
Default Sportsman 90 won't start after sitting on it's side for a while

I got a Sportsman 90 that had gear issues (2014 four stroke). When I got it, it started up and ran fine, but wouldn't shift into gear. I opened the gear box, replaced the problem bearings and got everything back in order - didnt have to touch the engine at all (other than draining the oil while working on it). I reassembled it all and when it came time to start, it wouldn't stay running. If it sits for a couple hours it will turn over and run for a second or less, but then die. And if I ever touched the throttle, that would kill it immediately. And after it ran for a second or less, it wouldn't do it again until it sat again for another couple hours (it will just crank then)

I put fresh oil in it, so I know that is fine
I put a new spark plug in it, so I know that is fine
I drained all the gas and put fresh gas in it, so I know that is fine
I put a new fuel filter in it, so I know that is fine
I tried it with the gas dial on both ON and RES (in case one was blocked) and both were fine
I pulled the carb and cleaned it (bowl, jet, ...), so that should be fine
I know the starter is good and I know the battery is good

I am at a loss now for what else to try. I am not an expert with engines but I don't know if maybe it is something with the top end or cylinder or something? What is odd is it ran fine when I got it. And even immediately after I got everything put back together I DID have it running for 30 seconds or so - revving it and all. So I am not sure why it is giving me such issues right now.
It is worth mentioning that while I got time to fix the gear problems, it sat on it's side for a month or two (with fluids in it). Not sure if that might have something to do with it.


Any ideas on what I should check next? I am hoping it is not anything with the engine since I am not as familiar or comfortable working on that.

I can upload a video showing what it does when I try to start it if that helps, but it is pretty much just the starter cranking

UPDATE:
I did a compression test and it was just under 110 psi - so I think we are good there? The manual I have shows 115 - 155 psi
If I remove the air filter and spray starting fluid in there, it will fire up and run for a second or so (until it burns through the starter fluid)
I am far from an expert when it comes to this stuff, but the fact that it fires up with starter fluid - that tells me the compression is good and it must not be getting fuel? Does this mean the valves are fine?
I unplugged the fuel line where it connects to the carb and gas is flowing freely out of it - so the carb is getting gas fine
I removed the drain plug in the carb and gas comes out of that - so that tells me gas is flowing freely though the carb

Any other thoughts on what to do next? I am at a loss. Do people think it still might be a valve problem?
 
Reply
Old Sep 1, 2021 | 07:06 AM
  #2  
LT80's Avatar
Extreme Pro Rider
LT80 Expert
20 Year Member
Liked
Joined: Mar 2001
Posts: 8,340
Likes: 33
Default

I'd look into valve adjustment.
 
Reply
Old Sep 1, 2021 | 07:50 PM
  #3  
jrhoads23's Avatar
Thread Starter
|
Weekend Warrior
Joined: Jul 2018
Posts: 9
Likes: 0
Default

Originally Posted by LT80
I'd look into valve adjustment.
Thanks for the suggestion. I updated the original post saying I sprayed starter fluid in the air filter and it fires up right away and runs for a second while it burns through the starter fluid. So does this mean the valves are ok? I did a compression test and it is right around 110 psi which I think is good (?). The manual states 115 - 155

I confirmed the carb is getting gas.

Any other thoughts on what to do next? I am at a loss. Do I still need to look into a valve adjustment?
 
Reply
Old Sep 1, 2021 | 10:20 PM
  #4  
jrhoads23's Avatar
Thread Starter
|
Weekend Warrior
Joined: Jul 2018
Posts: 9
Likes: 0
Default

It was the valves! I did a valve adjustment as described in the service manual and that did it. Note that it didnt fire up right away after. I used some starter fluid in the air box to get it going and then it kept on running

Thanks for all the help
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BryZe
Polaris
0
Aug 9, 2020 09:52 AM
m_ridzon
Classifieds, Garage Sale & Swap Shop
0
Aug 27, 2019 07:49 AM
jeprsqr
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
1
Jan 9, 2012 04:28 PM
Kksang9
1) Engine problems..
1
May 24, 2011 12:01 AM
griff95zj
1) Engine problems..
7
May 8, 2011 09:28 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 07:04 AM.