My wifes trail boss was leaking gas from under the tank where the 2 hoses go in, brought i back to Polaris they put in a new tank and said there was a defected. Two months later it is doing it again it is a slow slow drip has anybody else had this problem? Now my warrenty might be up would this be covered because it is and ongoing problem?
thanks

Honda 400 ex 2003
w/b exhaust and K&N Jet Kit
A/C nerfs

e-ton viper 50
alpha sport mini on the way
Trail boss 330

 

don't fill your tank so high.

 

It is leaking from the bottem why would a full tank effect that

 

Yes, we had same prob. ( July- '03 - on new Trailboss) Gas leaking from hose connections. Took it back to dealer. Couple hours later picked it up and prob has not come back. Rode it 100 miles on trip, no problems.
Townline Sales in Mt. Morris, Michigan did repair.810-787-0057
might be worth a call.


circuit2

 

if you fill it up right to the top it pushes the gas at the bottom out mine does it to

 

uhhhhhhhhh....maybe the hoses are loose?!?!?!!?

 

No I talk to polaris they do have problems with the 330 trail boss tank

 

After reading this I went & checked mine, You can see where it has been leaking and a build up of dirt around where the 2 brass nipples come out.I also have lost my foot brake pedal . Have bled & it wont pump up.Also my tranny is leaking on the ft side 1/2 way up.Has about 10 hours on it. Gheez anything else I need to look for.

 

I've already had to replace a oil gasket, chain and sproket, recoil and a floorboard on my 2003 trail boss.

 

When the dealer took mine back to fix the gas tank they had to replace a starter coil I forget exactly what it was but it had to do with starter and they killed the battery when they were trying to start it. This quad is for my wife she rode it once I take my 3 year old on it and just putt in the woods scary if it is ridden hard. And I was thinking about getting a pred. and dumping my 400ex.

Note the dealer did tell me that there is a major problem with the gas tank he thought polaris fixed it but I guess not