Polaris Discussions about Polaris ATVs.

Grinding when engaging gears

Old Oct 17, 2003 | 06:55 PM
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Default Grinding when engaging gears

Hi guys,
Just bought a '92 TB 250 (1000 miles on the odo) and I have a problem with grinding when engaging hi/low/reverse when cold. The grinding problem goes away when the bike's warm. I thought it might be cold fluid but it isn't THAT cold. I know the collective mind-trust on this forum should be able to give me a difinitive answer if not an educated guess [img]i/expressions/face-icon-small-smile.gif[/img]


Cheers,

G
 
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Old Oct 17, 2003 | 06:58 PM
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Default Grinding when engaging gears

RPM's might be a little high. On the '92, stepping on the foot brake should load the motor down and allow smooth shifting. Give it a try.
 
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Old Oct 17, 2003 | 07:35 PM
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Default Grinding when engaging gears

yepp...sounds the the rpms are too high when you shift it. that happens to our 99 tb 250 also.
 
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Old Oct 17, 2003 | 08:28 PM
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Default Grinding when engaging gears

Hey thanks for the quick response(s) guys, hopefully that's it [img]i/expressions/face-icon-small-smile.gif[/img] I'll try lowering the idle speed a whisker and see if that's the cause.

Cheers,

G
 
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Old Oct 18, 2003 | 01:02 AM
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Default Grinding when engaging gears

My 89 TB is the same, just figure it's wear in the clutch, can't get idle low enough to stop it without other problems. So I just tell myself it's an automatic just like newer cars and trucks, you must apply the brake before shifting.
 
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Old Oct 18, 2003 | 10:55 AM
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Default Grinding when engaging gears

two of mine have done it. lowered the idle speed, and that was it.
 
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Old Oct 18, 2003 | 02:16 PM
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Default Grinding when engaging gears

I haven't poked around it too much yet... been too busy. Easy enough to adjust the idle? I reckon there's just a set screw for idle speed on the carb, or is there more to it? Gotta order the Clymer's for it [img]i/expressions/face-icon-small-smile.gif[/img]

Cheers and thanks to the forum... great guys!

G
 
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Old Oct 18, 2003 | 08:36 PM
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Default Grinding when engaging gears

Just an update to all who were kind enough to answer my question:

Tweaked the idle a bit and presto... no more grinding when cold [img]i/expressions/face-icon-small-smile.gif[/img]

Thanks again guys, VERY much appreciated!!!!!

Cheers,

G
 
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