Polaris Discussions about Polaris ATVs.

HELP.........

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Old May 23, 2004 | 09:40 PM
  #1  
Ricke's Avatar
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well me and my buddy are "trying" to get to the crank case on my 1996 polaris sport 400l , but right away when i was taking off the clutch.. i couldnt get it off, is there a sertain tool u have to use or is it suppost to pull right off?
 
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Old May 23, 2004 | 09:42 PM
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The driven clutch should pull right off. The drive clutch needs a puller. Any of the speed shops (HPD, RCR, HSP, Aaen) carry them. The threads I believe are 3/4" fine thread. You could make your own puller if you really want
 
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Old May 23, 2004 | 10:52 PM
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we used a puller but it wouldnt come off???
 
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Old May 23, 2004 | 10:55 PM
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You may have to give the puller a few wacks once you have it bottomed out on the crank. You may also want to try an impact gun
 
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Old May 24, 2004 | 10:43 PM
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when i looked inside the pipe that comes out straight out of the crank case it had treads inside it, and the bolt that screw in there doesnt even use them treads.... thats y i asked if there is a tool that screws in there or somthing.
 
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Old May 26, 2004 | 12:34 AM
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no one else knows......
 
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Old May 26, 2004 | 01:05 AM
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Check this out. Its the size and thread you need the "puller" to be. It threads into the threads closest to the opening of the "pipe" you are looking in, then bottoms out and pulls the clutch off the crank. I've heard of people getting "all thread" from a hardware store and making their own puller.
 
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Old May 26, 2004 | 05:31 PM
  #8  
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k thanx alot i just got it off, idk y we couldnt get it off, we even had a air rench hooked up to it, but now it jsut popped off
 
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Old May 27, 2004 | 12:09 AM
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You can also use a long shank 3/4" trailer ball.FYI
 
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