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Removing 800 exhaust - Help please

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Old 01-30-2006, 02:07 PM
03Sportsman700's Avatar
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Default Removing 800 exhaust - Help please

I just ordered the Aaen exhaust for my 800. Is removing the 800 dual exhaust a pain? What is involved? Can anybody help me please? As soon as i get this i have to hurry to put it on because we are loading up for a weekend trip. Thanks fellas.
 
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Old 01-31-2006, 03:33 AM
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Default Removing 800 exhaust - Help please

YOU HAVE MAIL
 
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Old 01-31-2006, 03:33 AM
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Default Removing 800 exhaust - Help please

It shouldnt be too bad, a few bolts, not sure about the crossover pipe.

-You have to unbolt where the fender & floorboard is put together.

-Unbolt the rear cab bolt its right next to the air box on top of the frame.

-Take the shifter rod off from the back.

-Take the springs off and slide the stock pipe out between the fender & floorboard.

-Take the pipe off the head (6 mmm allen/ #40 torx) .

-You can go get new gaskets or use the old ones.

-Slide the new header in just like you took the stock pipe out & bolt it to the head.

This is BASICALY what you need to do. This is for my 700 w/800 pipe.

Jim
 
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