AWD problems???Only one front wheel engaging??Check this!!!
#1
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I had the age old only one front wheel engaging! I just bought my'03 Scrambler 500HO from my friend, knowing of this problem, I decided to check it over myself... All the electrical looked and Spec.'d ok. So there I was stumped !!! Until I took a closer look @ the manual. Then a close inspection of the Hilliard Clutch and.....I found that the rollers required a good bit of force to move outward and inward.They were hanging up in the slots! Well, I decided to file the slots a little by hand with a file, just enough so that the rollers slid in and out without resistance (ecept for the spring tension). I put it all back together filled the hub with fluid and went to the local mud spot for a test. It worked perfectly!!!!!!!! I just thought this little tid bit might help a few people out. The dealer told my friend that it was gonna cost $1,000.00 to fix the problem and then they didin't put the hub back together properly!!!!
#2
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when you need to check out the engagement of the 4x4 in your garage. just lift the whole atv and put it on a milk crate. turn it on, put in gear with awd switch engaged. and see it work. see it disengage also................!!!!!!!!!!!!!!!!!!!!!!!!...... ............great job on your part too.............................!!!!!!!!!!!!!!!!!! !!!!!!!!
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UPLou
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
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06-07-2015 09:42 AM
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