Polaris 2002 Starter problem
#1
I have to replace a starter on a 2002 polaris sportsman 500 do I need a special tool for this, and is there any where I can go for step by step diagram on helping me to replace this starter.
#2
My Manual told me to get special tools and remove primary and secondary clutches to remove back belt housing plate just to make room to remove one remaining bottom starter mounting bolt!
Instead this is what I did. I took out the air box and removed the top easy starter mounting bolt. With the bottom stubborn mounting bolt you just back in off until it hits the backplate of belt housing,it will not come out but will disconnect.
Than I used large channel locks and turned the start clockwise until the bolt was at the 12 O'Clock position and slipped the bolt and the starter right out no problem.
I can,t believe my " Clymer" manual wanted me to tear down half the bike to remove one bolt!
BTW it turned out one of my starter bushes was sticking so I cleaned it up and it works great now
Instead this is what I did. I took out the air box and removed the top easy starter mounting bolt. With the bottom stubborn mounting bolt you just back in off until it hits the backplate of belt housing,it will not come out but will disconnect.
Than I used large channel locks and turned the start clockwise until the bolt was at the 12 O'Clock position and slipped the bolt and the starter right out no problem.
I can,t believe my " Clymer" manual wanted me to tear down half the bike to remove one bolt!
BTW it turned out one of my starter bushes was sticking so I cleaned it up and it works great now
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Dakosk
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
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Jun 6, 2015 05:37 PM
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