Polaris Discussions about Polaris ATVs.

Clutch removal??????

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Old Mar 23, 2009 | 12:21 PM
  #1  
mikesgood4u's Avatar
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Default Clutch removal??????

I removed the center bolt and slid a 6" 3/8's extention into the hole that the bolt came out of and I have tapped it several time, I have even sprayed pb blaster into it.... still not comming off.... and sugestions??
 
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Old Mar 23, 2009 | 12:34 PM
  #2  
ZAKAZIM's Avatar
Range Rover
Joined: Apr 2008
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From: Deltona Florida
Default Clutch removal??????

There is a polaris puller you have to have to do this. I got my puller off Ebay.


http://cgi.ebay.com/ebaymotors...Q5fPartsQ5fAccessories
 
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Old Mar 23, 2009 | 01:29 PM
  #3  
stendori's Avatar
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From: central maine
Default Clutch removal??????

<div class="FTQUOTE"><begin quote>Originally posted by: mikesgood4u

I removed the center bolt and slid a 6" 3/8's extention into the hole that the bolt came out of and I have tapped it several time, I have even sprayed pb blaster into it.... still not comming off.... and sugestions??</end quote></div>

you need a clutch puller that goes into the center where you took the bolt out. it WILL NOT come off any othr way w/ out damaging the clutch.
 
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Old Mar 23, 2009 | 03:41 PM
  #4  
teamplayer's Avatar
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Default Clutch removal??????

If you are handy, you can make your own puller with 9" long piece of 3/4" <u>FINE </u>thread rod and two nuts jamed or welded to the end.
 
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Old Mar 23, 2009 | 04:27 PM
  #5  
scrambler400enoge's Avatar
Shapeshifter Rider
Joined: May 2008
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From: Mishawaka,Indiana
Default Clutch removal??????

When I had my clutches removed by the dealer he used an air drill for the primary,and a slide hammer for the secondary.
 
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Old Mar 23, 2009 | 08:21 PM
  #6  
uncertifiedmechanic's Avatar
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My home made pliers did get the job too.
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From: Nashwauk, MN
Default Clutch removal??????

Just the old clutch puller, fat and stubby, after you break the primary off, make sure you use some Emory cloth to clean the cranks shaft up
 
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Old Mar 23, 2009 | 10:47 PM
  #7  
eggenz7's Avatar
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Joined: Jan 2007
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From: Troup, Tx
Default Clutch removal??????

the secondary should just slide right off. its on a coarse splined shaft. very easy to remove. but you will need a puller to get the drive clutch off. whether it be a homemade one or a storebought one. that bolt in the middle is torqued around 50 ft lbs. take that pressure over a couple of heat/cool cycles and its stuck pretty good.
 
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Old Jul 6, 2009 | 06:40 PM
  #8  
1greenhornet's Avatar
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Joined: May 2007
Posts: 30
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From: Sheboygan
Default

Eggenz7,

I just ordered the secondary clutch buttons and wanted to get some clarification on any special tools I will need to install them.

Anything else I need to check while I have it off?

Thanks,

Scott
 
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