Polaris Discussions about Polaris ATVs.

PVT system not water tight?

Thread Tools
 
Search this Thread
 
  #1  
Old 04-06-2009, 01:06 PM
dustin8201's Avatar
Weekend Warrior
Thread Starter
Join Date: Mar 2009
Posts: 17
Likes: 0
Received 0 Likes on 0 Posts
Default PVT system not water tight?

I am having an issue with my belt drive system getting water in there. I went riding this past Friday night and I went into a mud/water hole that was about 30' in length and about 3' deep or so. I got about halfway thru and the clutch I could tell started to slip. It was getting water in some how. The intake was MUCH higher than the water level was. Also while I was coming thru the "pit" the bike acted like it was loosing power for some reason. Luckliy it didn't die on me. I had it in low and 4x4. I let off the throttle just a little and kept playing with it and it made it thru. I got out and drained the water out of the PVT case and everything seemed fine after that. I was wondering where the water would be coming in at and what would cause it to bog down and act like it wanted to die? Once I am out of the water, everything runs like normal. I am looking for some answers to try and get this solved.
 
  #2  
Old 04-06-2009, 02:41 PM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 36 Likes on 36 Posts
Default

Remove cover and first check your seal around backing plate,then check that the seal behind front clutch is not damaged or torn,plus check that air intake at back of pvt backing plate is secure in the rubber sleeve. Pvt system is Water resistant NOT waterproof as many have found. Some have siliconed covers which makes it a pain to remove later,plus some have snorkled intake and exhaust tubes if they are serious mud doggers.
 
  #3  
Old 04-06-2009, 04:03 PM
DARETORIDE's Avatar
Range Rover
Join Date: Apr 2006
Posts: 122
Likes: 0
Received 0 Likes on 0 Posts
Default

It is strange on my 01 500HO most of the time i can go thru water and notice nothing...but once and a while it will get wet sometimes even on the smallest water puddle.....but on my 08 400 i have never had it get wet yet...
 
  #4  
Old 04-06-2009, 04:15 PM
TLC's Avatar
TLC
TLC is offline
Extreme Pro Rider
God forbid he lets the polishing secret out!
Join Date: Jul 2006
Posts: 11,807
Likes: 0
Received 0 Likes on 0 Posts
Default

The only way the water gets in is the cover seal,hose connections(Two) intake and exhaust tube ,or you just pain in to deep for the intakes,air box and belt housing.

I had water get in the belt housing and cause the belt to slip but it does not affect the running of the motor in anyway. The cheap plastic hose ties were lose so I use stainless hose clamps now.

Water in the air box could bog the motor though.
 

Last edited by TLC; 04-06-2009 at 04:19 PM.
  #5  
Old 04-06-2009, 04:21 PM
reno82's Avatar
Pro Rider
Join Date: Feb 2008
Location: Cardiff by the Sea, CA
Posts: 315
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm with TLC, I think you must have got water through the breather tube up top, and maybe got a little in the air box through it's tube also. I've got water in my PVT but it was warm out and dried pretty quick, I did feel the belt slip a little. It never affected my motor running, that sounds water in the air box.
 
  #6  
Old 04-06-2009, 04:31 PM
ftwflh's Avatar
Quad Patrol
Don't let the hp numbers fool you. Its all in how you get it to the ground. Clutching clutching clutching!
Join Date: Apr 2000
Posts: 6,688
Likes: 0
Received 1 Like on 1 Post
Default

You have tolearn how to go through water.You can just speed through and splash it everywhere.You have to hold it at a steady speed to keep it out of the intake and exhaust onthe PVT and keep it off your electrics if they are not sealed with grease.
 
  #7  
Old 04-07-2009, 06:37 AM
stendori's Avatar
Super Quad Patrol
I'm watching you!
Join Date: Jul 2003
Location: central maine
Posts: 14,263
Likes: 0
Received 6 Likes on 6 Posts
Default

just so you guys know, it could have came from the factory w/ a messed up gasket around the cover as mine did on one of my bikes. i found when i took the cover off that it was twisted in a way it wasnt sealing it tight so it may be worth a check to make sure the gasket isnt messed up. imo
 
  #8  
Old 04-07-2009, 06:26 PM
uncertifiedmechanic's Avatar
Pro Rider
My home made pliers did get the job too.
Join Date: Dec 2006
Location: Nashwauk, MN
Posts: 397
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm with Stendori on this one guys, I had the same problem on my '07 800X2, found out the gasket around the cover was no installed properly, and was hacked up, imagine a brand new machine and stuck in the middle of a Water puddle!! Well, I was about ready to go get CEO-Tiller to pull me out in his $500 suit. Anyways, being that the local dealer was closed on Sunday, I had some extra foam window stripping and stuffed that in the channel; got to say about 2000 miles later, no problems!! So, ir the dealer is closed, the hardware store will assist!!
 
  #9  
Old 04-08-2009, 10:02 AM
TLC's Avatar
TLC
TLC is offline
Extreme Pro Rider
God forbid he lets the polishing secret out!
Join Date: Jul 2006
Posts: 11,807
Likes: 0
Received 0 Likes on 0 Posts
Default

I had some extra foam window stripping and stuffed that in the channel; got to say about 2000 miles later
I,m going to try that next time, thanks. It was $30 for a gasket and they had to order it last time.
 
  #10  
Old 04-08-2009, 10:05 AM
stendori's Avatar
Super Quad Patrol
I'm watching you!
Join Date: Jul 2003
Location: central maine
Posts: 14,263
Likes: 0
Received 6 Likes on 6 Posts
Default

you know what really sucked for me , is when i showed the delaer the gasket, i stilll had to pay for a new one myself even though they gave me a discount. thie rin it for the money. oh btw, mine was still under warranty but i took it apart my self if that tells you anything. lol
 


Quick Reply: PVT system not water tight?



All times are GMT -5. The time now is 11:54 AM.