I'm not sure what the problem is but I wouldn't trust that flywheel. It could throw a magnet again at any time.

 

Ditto on what jumbofrank said about the flywheel. Could be the one spark problem,but can also throw a magnet and trash that new stator as gluing them doesn't work. If you can't afford a new one,at least try to find one in better shape. All these models use the same flywheel part number.

Usage : 3084760

Year Product Model Assembly
2002 ATV XPLORER 400 MAGNETO - A02CG38CA (4970247024D04)
2001 ATV XPLORER 400 MAGNETO - A01CG38CA (4963916391D004)
2000 ATV XPLORER 400 MAGNETO - A00CG38CA (4954875487D010)
1999 ATV XPLORER 400 MAGNETO - A99CG38CA (4949634963D007)
1998 ATV XPLORER 400L MAGNETO XPLORER 400L W98CC38C (4945414541D005)
1997 ATV XPRESS 300 MAGNETO (400L) XPRESS 400L W97CA38C (4939603960D010)
1997 ATV XPRESS 400 MAGNETO (400L) XPRESS 400L W97CA38C (4939603960D010)
1997 ATV Big Boss 6x6 400L MAGNETO BIG BOSS 6X6 400L W97AE38A (4940814081D014)
1997 ATV BIG BOSS 6X6 400L MAGNETO BIG BOSS 6X6 400L W97AE38A (4940814081D014)
1997 ATV SPORTSMAN 400L MAGNETO Sportsman 400L W97AC38C (4939673967D008)
1997 ATV XPLORER 400L MAGNETO XPLORER 400L W97CC38C (4939753975D006)
1996 ATV XPRESS 300 MAGNETO (400) XPRESS 400 W969540 (4935923592E005)
1996 ATV XPRESS 400 MAGNETO (400) XPRESS 400 W969540 (4935923592E005)
1996 ATV NORWEGIAN 400L 6X6 MAGNETO 6X6 400L W968740 and 6X6 400L Norwegian N968740 (4935963596E002)
1996 ATV 400L 6X6 MAGNETO 6X6 400L W968740 and 6X6 400L Norwegian N968740 (4935963596E002)
1996 ATV SPORTSMAN 4X4 MAGNETO ASSEMBLY Sportsman 4x4 W968040 (4935943594D007)
1996 ATV XPLORER 400L MAGNETO ASSEMBLY XPLORER 400L W969140 (4935983598D006)
1995 ATV 400L 2X4 MAGNETO ASSEMBLY 2x4 400L W957540 (4930093009D009)
1995 ATV XPLORER MAGNETO ASSEMBLY XPLORER 4X4 W959140 (4930223022D008)
1995 ATV BIG BOSS 6X6 400L MAGNETO ASSEMBLY 6x6 400L - U.S. W958740, SWEDISH S958740 and NORWEGIAN N (4930273027E005)
1995 ATV SPORT 400L MAGNETO ASSEMBLY Sport 400L W958540 (4930133013D002)
1995 ATV SPORTSMAN 4X4 MAGNETO ASSEMBLY Sportsman 4x4 W958040 (4930403040D007)
1994 ATV 400L 4X4 MAGNETO ASSEMBLY 4X4 400L W948140 (4926772677D005)
1994 ATV 400L 2X4 MAGNETO ASSEMBLY 2x4 400L W947540 (4926752675D001)
1994 ATV 400L 6X6 MAGNETO ASSEMBLY 6x6 400L W948740 (4926802680D013)
1994 ATV NORWEGIAN 400L 6X6 MAGNETO ASSEMBLY 6x6 400L, SWEDISH S948740 and NORWEGIAN N948740 (4926812681055A)
1994 ATV SWEDISH 400L 6X6 MAGNETO ASSEMBLY 6x6 400L, SWEDISH S948740 and NORWEGIAN N948740 (4926812681055A)
1994 ATV SPORTSMAN 4X4 MAGNETO ASSEMBLY Sportsman 4x4 W948040 (4926842684D005)
1994 ATV W948040 MAGNETO ASSEMBLY Sportsman 4x4 W948040 (4926842684D005)
1994 ATV NORWEGIAN 400L 4X4 MAGNETO ASSEMBLY SWEDISH 4x4 400L S948140 (4926912691D006)
1994 ATV SWEDISH 400L 4X4 MAGNETO ASSEMBLY SWEDISH 4x4 400L S948140 (4926912691D006)

 

Ok thanks guys I will try that one and keep you posted I was just wondering how that could cause the issue if it is the issue

 

If the magnets are weak,distance altered between the other magnets when he glued the old one back in can screw things up,plus you mentioned the black wire? Which one? Did you disconnect the reverse limiter black wire or the black kill wire from the cdi?

 

I tried both everything ohms out correctly no bad grounds the only thing I can think of is cdi and flywheel I'll pick up both and hope for the best. Those Polaris quads are hard to come by around here and I seen a similar thread about the guy buying three cdi boxes should I just buy a used one that came off a running quad?

 

This model is getting hard to find a good one without spending an arm and a leg. Here's a couple places you can check.
Polaris ATV CDI Boxes, Coils & Voltage Regulators | ATV Parts | MFG Supply Polaris CDI Units CDI Box -

 

I have a flywheel and stator from a95 400l if you need one just can't say how good stator is let me know if I can help

 

How much for flywheel? I have a new stator

 

pm sent

 

magnet is not the problem the timing is off. good luck unless you have a tach though. has to be done at 3200 rpm