2004 Sportsman High Gear Problem
#1
2004 Sportsman High Gear Problem
Hi there, I have a 2004 Sportsman 600 with a transmission issue that I'm hoping someone knows the answer to. When shifting into high range it seems to go in okay but when hitting the throttle I just get a grinding noise. If it does go in it stays in but getting it to go in is troublesome. I pulled the tranny and took the cover off. The engagement dog for high gear appears to be okay. Looking at the 29 tooth (high?) gear I have a question. The teeth where the dog engage are slightly angled on one side of each one. On the other side they are more steeply angled and appear to be chipped off but not sure... Are they supposed to have an angle on both sides of the teeth? Is this what's causing the grinding? Also, the shift fork seems to "rock" slightly on the shaft that goes through it. Should the fork fit snugly onto the shaft or should there be play? Would the play cause partial engagment? Anyone have a picture of a "good" gear? Appreciate any help, Thanks!
#2
Thread
Thread Starter
Forum
Replies
Last Post
ATVC Correspondent
Land, Trail and Environmental Issues
0
06-10-2015 11:20 PM
Big600twin
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
3
06-10-2015 03:01 PM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)