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fan motor on 2004 Sportsman 500HO

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Old Jun 18, 2011 | 02:23 PM
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Default fan motor on 2004 Sportsman 500HO

How hard is it to replace the fan assembly on my 500 HO Sportsman? Do I have to remove the radiator?
 
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Old Jun 18, 2011 | 02:37 PM
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Easy to replace,just remove the 4 screws around the fan assembly shroud,disconnect the harnees connector and slide out,radiator doesn't have to be moved! IS fan motor bad?did you test it? OPT
 
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Old Jun 18, 2011 | 02:41 PM
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when the fan cuts on it makes a noise like the bearings are going out in it, a loud almost grinding sound
 
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Old Jun 18, 2011 | 05:30 PM
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look on ebay under polaris fans, caN get a direct replacement from Spal for around $100
 
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Old Jun 18, 2011 | 05:42 PM
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Yeah, I have seen them for about 80.00....the local dealer wanted 295.00 for the fan alone
 
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Old Jun 18, 2011 | 09:52 PM
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My dealer wanted $320 (Canadian) for a fan, I found the exact same Spal brand new fan on E Bay for $65 on E Bay. What a Scam the dealers have going on those things.

My Cylmer Manual said to take of the front plastic ,bumper to change it. I did it in 20 min from the rear of the rad without touching either did not even take off a wheel. Just like they said to remove the clutches to change a starter, I do not know what there thinking when they printed that manual.
 
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Old Jun 18, 2011 | 10:11 PM
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So basically I don't need to take anything off? Just get under there and take the screws off and remove the fan. The local dealer here is a huge rip off....they wanted nearly 400.00 to the job.
 
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Old Jun 19, 2011 | 08:25 AM
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yep 4 bolts and un plug it, get a new one and replace
 
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Old Jun 19, 2011 | 08:37 AM
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Originally Posted by marsh_huntr
So basically I don't need to take anything off? Just get under there and take the screws off and remove the fan. The local dealer here is a huge rip off....they wanted nearly 400.00 to the job.
So he wanted $100 to do a 20 minute job, Nice. Even if my dealer did the job he charges $75 per hour and a mechanic should be fired if it took longer than a half hour.
 
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Old Jun 19, 2011 | 09:17 AM
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Yeah, they are a huge ripoff...they wanted 200.00 to install a winch. I ended up doing it myself and it only took me an hour and I had no clue what I was doing but it works
 
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