Polaris Discussions about Polaris ATVs.

found a very expensive issue 06 800

Old Oct 13, 2014 | 09:06 PM
  #1  
SWFLMUD's Avatar
Thread Starter
|
Range Rover
Joined: Oct 2010
Posts: 134
Likes: 0
Default found a very expensive issue 06 800

Fortunately it didn't get that far but on my 06 Sportsman 800 I have been working on everything from ball joints to crank bearings for the last couple years. My tranny was hard to shift after sitting, dealer says its fairly common. He told me possibly just a clean and lube or replace the "detent" . Anyway, I took the tranny to them, he looked at the #s on it and flipped it over and says "wow John, you got lucky!!"
Well, turns out the roll pin on the rear output was backing out and cutting into the case. He stated others had worked their way through and needed complete replacement.
So, take a peek or atleast feel under there and see if yours is good. No idea what other models this may happen to.
 
Reply
Old Oct 14, 2014 | 03:38 AM
  #2  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

Seen this happen before on the 700 and 800 models.I tried to flare roll pins on each side a little when I replaced them with new ones to keep this from happening. Some people have even installed hardened bolts and nuts. Usually the main place this happens is around the tranny area,never had problems with any other area on roll pins.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Captjay
Polaris
8
Jul 23, 2015 12:33 PM
ghost civic
Yamaha
0
Jul 15, 2015 10:48 PM
Unzzy66
Chinese Quads
1
Jul 11, 2015 10:01 PM
MNatv89
Honda
2
Jul 7, 2015 11:36 AM
J-Mack
Polaris Side by Sides
3
Jul 4, 2015 04:19 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 10:47 PM.