Polaris Discussions about Polaris ATVs.

Valve Adjust.

Thread Tools
 
Search this Thread
 
  #1  
Old 08-05-2016, 04:35 PM
bodatiouskid's Avatar
Trailblazer
Thread Starter
Join Date: Nov 2012
Location: Warsaw,Va.
Posts: 47
Likes: 0
Received 0 Likes on 0 Posts
Question Valve Adjust.

I have a 2011 Sportsman 500HO.
What are the valves supposed to be set at & does anyone have a video of doing it?
 
  #2  
Old 08-05-2016, 06:03 PM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

.006 intake and exhaust. More than likely you'll find that they'll be on the money. Pull the square plate on the right side of the engine. Pulling the plug makes it easier,but not necessary. Have the cam sprocket alignment pin center of the head is TDC. Then you can check/adjust the valves.If the valves need adjusting use TWO .006 feeler gauges on the dual exhaust rocker arm to keep it from cocking. Simple adjusters that you loosen the nut and turn the square adjuster to set clearance and then tighten the lock nut. If you need more help,just get this cheap manual.2011 Polaris Sportsman 500 HO Service Manual PDF Download
 
Attached Thumbnails Valve Adjust.-2011-05-21_125845_00_polaris_500_cam_timing.jpg  
  #3  
Old 08-06-2016, 10:52 AM
WilliamBos's Avatar
Pro Rider
Join Date: Jun 2010
Location: Innisfil, Ontario Canada
Posts: 982
Likes: 0
Received 0 Likes on 0 Posts
Default

If you are not having issues starting it, I'd bet they are fine.

These tighten up, not back off? Correct, OPT?
 
  #4  
Old 08-06-2016, 11:38 AM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

As with most valves whether equipped with manual adjusters or shim under bucket systems,over time valve clearance will tighten up simply for the fact that valves wear thin on the edges or mushroom,causing valve stems to raise upwards.Intake valves are made of softer metal than exhaust and most of the time they tighten up first. Every machine is different though. I've checked some Sportsman 500s that had a lot of miles and years on them and clearances were still spot on. Some I checked that were just a couple years old needed adjusting. Just a good idea to check them once a year.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
warkcol
Polaris
27
02-28-2020 12:23 PM
donw
Yamaha
17
06-20-2016 03:19 PM
jonraz
General Chat
6
06-15-2016 05:02 PM
Brawndo
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
1
06-14-2016 03:39 AM
ATVC Correspondent
Yamaha
0
06-02-2016 12:55 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Valve Adjust.



All times are GMT -5. The time now is 03:08 AM.