1992 Polaris Trailboss 250 fuel leak?
#1
1992 Polaris Trailboss 250 fuel leak?
Hi! I’m new to this forum so please be kind and willing to understand that I don’t know everything about how this particular machine and this particular forum works yet. I just bought a 1992 Polaris Trailboss 250 2x4 in the gray and blue paint scheme for $375. The guy I bought it from thought it had a leak in the fuel line. I took the plastics off and the line was not broken, but the hose clamp was fairly loose (I could spin it around the line with one finger if I pushed a bit). The seal around the gas tank is dry but it seems to be dripping down from the top of the petcock to the bottom, although I couldn’t actually see the top (this is with the petcock “OFF”, mind you). Could it be possible that the petcock just doesn’t shut off anymore or that it was only leaking because of a loose hose clamp, or what do you think? Anyone else with similar issues out there that they have resolved? I’m looking for cheap solutions since I have a budget of -$184 (my father loaned me some cash to purchase it). I’m really hoping I don’t have to go through the work and cost of replacing the gas tank, gas tank seal, or petcock. I don’t plan on replacing the petcock if it’s just stuck open and I can put another inline shutoff valve in. I’m just looking for solutions while it sits in the shed because it’s too cold to work on it right now. Thoughts, ideas, suggestions? Thanks guys. Hope you can get back to me.
#2
Replace the fuel valve on the tank!! If it's leaking now it'll leak even with an inline shut off valve. Not too safe to have fuel leaking on the engine or the exhaust pipe. After market fuel valves for these are cheap now on ebay or amazon. Less than 8 bucks.https://www.ebay.com/itm/Petcock-Fue...dZwlw1&vxp=mtr While you're at it get a foot of new fuel hose and an inline filter. Then you wont have to worry.
#3
Replace the fuel valve on the tank!! If it's leaking now it'll leak even with an inline shut off valve. Not too safe to have fuel leaking on the engine or the exhaust pipe. After market fuel valves for these are cheap now on ebay or amazon. Less than 8 bucks.https://www.ebay.com/itm/Petcock-Fue...dZwlw1&vxp=mtr While you're at it get a foot of new fuel hose and an inline filter. Then you wont have to worry.
Thanks again!
#4
Actually the stock exhaust is quieter than any after market exhaust but is somewhat restrictive.Anything else will be louder. Just make sure no leaking from the exhaust manifold or its gasket as well as making sure the springs are tight. Replace them if worn and stretched.https://www.partzilla.com/catalog/po...ing-trail-boss
#5
Replaced Valve, Line, and Filter, Still Drips. What Now?
Replace the fuel valve on the tank!! If it's leaking now it'll leak even with an inline shut off valve. Not too safe to have fuel leaking on the engine or the exhaust pipe. After market fuel valves for these are cheap now on ebay or amazon. Less than 8 bucks.https://www.ebay.com/itm/Petcock-Fue...dZwlw1&vxp=mtr While you're at it get a foot of new fuel hose and an inline filter. Then you wont have to worry.
#6
Wipe the valve area and check for any hairline cracks at the tank bottom.If the valve tighten up ok the nut inserts are probably ok,not leaking in that area.If you find a place on the tank leaking there are better products out there at most auto stores that could fix you up rather than rtv. Better than paying 240 bucks for new tank.
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