Hey, I have a crack in my header that needs to be welded (its a DG). I have it all unbolted and I just cant seem to jimmy it out of the frame. Is there somthing else I need to remove to get it out, practically seems like I need to take the engine out of the frame just to get it out. Any tips or am I missing somthing. If i do need to unbolt the engine then let me know so I dont spend the next year jimmying somthing that isnt going to budge.

 

if i remember right you have to take off the front fender and the front fender mount. its been a few years since i had to remove mine but i didn't have to unbolt the engine.

 

I just removed mine and you have to take off the front fender and the support piece and then it still is a real tight fit to get it out. You just have to angle it and twist it in the right direction.

 

thoes things are so hard to get out and in, as the guys said take off the front fenders and fender support and wriggle it different ways to get it out, I know how you feel.

 

Header?????????

On a Quadzilla???????

I thought they were 2 strokes. Don't they have expansion chambers?[img]i/expressions/face-icon-small-confused.gif[/img]

 

I have an FMF pos, I take the fender suport off and then finagle it out.

 

Oops, I forgot. I unhook the pipe from the flange and leave it on the motor.

 

Yeah I have cut fenders no supports in the way. I still cant get that sucker out. Worked out alright the guy welding it is my ATV engine builder so Im just bringin the bike to him he can deal with it.

 

same thing

 

Sorry wasn't being a smart-@$$. Just wondering.