Suzuki Discussions about Suzuki ATVs.

86 LT230 DG Exhaust header

Old Nov 18, 2013 | 10:12 AM
  #1  
smallmike52's Avatar
Thread Starter
|
Weekend Warrior
Joined: Oct 2013
Posts: 13
Likes: 0
From: Deptford, NJ
Default 86 LT230 DG Exhaust header

Does anyone have a DG header for an 86 lt230? I bought the muffler used but need a larger diameter header, just thought I'd check on here before I buy piping and a welder and make it myself
 
Reply
Old Nov 19, 2013 | 06:03 PM
  #2  
tomgodair's Avatar
Pro Rider
Joined: Sep 2010
Posts: 314
Likes: 0
Default

The pipe should just slip into the muffler. Maybe you could take a picture to let me see what you are talking about.
 
Reply
Old Nov 26, 2013 | 11:28 AM
  #3  
smallmike52's Avatar
Thread Starter
|
Weekend Warrior
Joined: Oct 2013
Posts: 13
Likes: 0
From: Deptford, NJ
Default

Name:  20131126_120305_zps754bf1c7.jpg
Views: 437
Size:  118.9 KB

Sorry I took so long. First of all my stock header looks like ****... and the inside is really gunked up from the previous owner. But the muffler diameter compared to the header diameter is too large, a clamp won't do anything. I considered cutting slits on the muffler where it meets the header so i can bend the pieces down and clamp it, but I'd rather have a half descent DG brand header, or make a brand new clean one myself with a larger diameter. Let me know what you think
 
Reply
Old Nov 26, 2013 | 01:28 PM
  #4  
tomgodair's Avatar
Pro Rider
Joined: Sep 2010
Posts: 314
Likes: 0
Default

Wow, never seen that before. You could make a heat resistant bushing to slide in there and then clamp it tight. Maybe steel or rubber. You could obviously do what you originally stated and just weld some pipe on. If you cut the end in strips, you could look into a 2 stroke clamp. How 2 strokes do there clamps. You can purchase aluminum ones. Of course the inner diameter of the clamp must fit the outer diameter of the pipe, which could take some research. You could also clamp them together with a heat resistant rubber tube
 
Reply
Old Nov 27, 2013 | 09:22 AM
  #5  
smallmike52's Avatar
Thread Starter
|
Weekend Warrior
Joined: Oct 2013
Posts: 13
Likes: 0
From: Deptford, NJ
Default

yeah thanks for the ideas man. no one have a DG header from a parts bike or something? DG won't sell me just the header, which is bad customer service on their part if you ask me. I know they want me to buy the entire exhaust, but I already have their muffler- its not like its a competitors muffler or something.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Pehter
Honda
6
Oct 3, 2024 11:00 PM
mrtidy
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
9
Feb 3, 2016 05:00 PM
Quadzilla Heritage
Classifieds, Garage Sale & Swap Shop
0
Sep 25, 2015 01:39 PM
cboler9
Yamaha
3
Sep 24, 2015 08:35 PM
XxS0ccerstarxX
Polaris
1
Sep 24, 2015 05:38 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 08:06 PM.