Suzuki Discussions about Suzuki ATVs.

LT-500R air box

Old Feb 6, 2002 | 01:43 PM
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thunderlizard's Avatar
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has anyone ever heard that the air box does not seal well around the air filter, and if so is there any fixes for it. i read an article on how bad they leak dirt and dust by, but mine seems really tight.

any comments?
 
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Old Feb 7, 2002 | 12:36 AM
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Its funny you should mention that. My zilla locked up, and while stripping it to rebuild, i noticed alot of sand and dust in the duct from the box to the carb....not very happy at all!! In my opinion mine didnt seal for sh&t. Im in the middle of rejetting cause ive decided on a foam filter that bolts directly to the carb. I made some plastic cover plates around it to keep off direct sand. I was told i should expect this to make my jetting to lean but I swear its richer than its ever been since i put this on! Ive raced it twice with the new foam filter and when i take it off, the carb is very clean...no muck. Im looking at a way to still use my air box....im thinking alota silicon!!!
 
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Old Feb 7, 2002 | 04:01 AM
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Yeah, I've heard that but I haven't had any problems with my foam Uni. I make sure that it is extra sticky and covered with Bel-Ray filter oil. It was a pretty crappy design for an airbox, though. Suzuki should have built it better.
 
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Old Feb 7, 2002 | 11:30 AM
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the k&n filter my local dealer sold me was an extremely tight fit throught the opening, but it seems to have sealed very well on the side that goes to the carb. i even took all the hoses of to take a look, seemed fine.
 
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