Yamaha Discussions about Yamaha ATVs.

Front diff drain bolt snapped wile tighting(update on what worked)

Thread Tools
 
Search this Thread
 
  #1  
Old 05-07-2007, 08:45 PM
toddmh's Avatar
Pro Rider
Thread Starter
Join Date: Jun 2004
Posts: 591
Likes: 0
Received 1 Like on 1 Post
Default Front diff drain bolt snapped wile tighting

Gahh what should I do??The bolt snapped close to the head,this sounds like a large problem,it is not leaking with the new oil in it..Should I just leave it till I change the oil again lol ..Any ideas what to do to get this thing out??
 
  #2  
Old 05-07-2007, 08:56 PM
cluby's Avatar
Pro Rider
Join Date: Apr 2003
Posts: 616
Likes: 0
Received 0 Likes on 0 Posts
Default Front diff drain bolt snapped wile tighting

well if it's the drain bolt then most diffently get it out it could fall out and toast your diff
 
  #3  
Old 05-07-2007, 08:59 PM
nedflanders's Avatar
Pro Rider
Join Date: Aug 2004
Posts: 678
Likes: 0
Received 0 Likes on 0 Posts
Default Front diff drain bolt snapped wile tighting

i broke our rear diff drain bolt on a 250EX. so far, it's still in there. I don't think it'll loosen off on you because it probably broke from over-tightening. You might wanna try drill and an EZ out. BUT, if the ez-out snaps, then you're really hooped.

heard some guys say try to weld a head on it. the heat from welding should loosen it, plus the head will give ya something to turn.
 
  #4  
Old 05-07-2007, 09:08 PM
toddmh's Avatar
Pro Rider
Thread Starter
Join Date: Jun 2004
Posts: 591
Likes: 0
Received 1 Like on 1 Post
Default Front diff drain bolt snapped wile tighting

yeah I'm worried about drilling it to use a easy-out,If the bit catches it and sends the stub into the diff ..Eeeek don't want to think about that [img]i/expressions/face-icon-small-sad.gif[/img]

Wish I had a welder,I'd weld a spike onto it and turn it out,I don't think it is in there very tight
 
  #5  
Old 05-07-2007, 09:56 PM
squeege's Avatar
Pro Rider
Join Date: Dec 2005
Posts: 2,250
Likes: 0
Received 0 Likes on 0 Posts
Default Front diff drain bolt snapped wile tighting

You can get left hand drill bits......
 
  #6  
Old 05-07-2007, 09:57 PM
nedflanders's Avatar
Pro Rider
Join Date: Aug 2004
Posts: 678
Likes: 0
Received 0 Likes on 0 Posts
Default Front diff drain bolt snapped wile tighting

is there ANYTHING sticking out? could you pound a multi-point socket over it, and turn it out that way (it's worked for me many times on rounded bolts).

OR, could you grind or cut a slot with a hacksaw, to make a slot screwdriver work? I've had success with that too.
 
  #7  
Old 05-08-2007, 07:38 AM
toddmh's Avatar
Pro Rider
Thread Starter
Join Date: Jun 2004
Posts: 591
Likes: 0
Received 1 Like on 1 Post
Default Front diff drain bolt snapped wile tighting

Originally posted by: squeege
You can get left hand drill bits......
Now that is new to me..I will look into that today thanks [img]i/expressions/face-icon-small-smile.gif[/img]

and no the stub is just inside the case,I have done that with with rounded bolts also..but won't work here [img]i/expressions/face-icon-small-sad.gif[/img]

Thanks for the ideas guys...
 
  #8  
Old 05-08-2007, 08:02 AM
07Wolvey450's Avatar
Pro Rider
Join Date: Jan 2007
Posts: 234
Likes: 0
Received 0 Likes on 0 Posts
Default Front diff drain bolt snapped wile tighting

if its not to tight i would buy some liquid weld stuff, ferget what its called exactly, and "weld" anything you can find thats flat on the bottom and take a pair of pliers and spin the bolt out, its probably not on there too tight. just my 2 cents, i cant think of anything better than that other than the lefty drill bit
 
  #9  
Old 05-08-2007, 01:55 PM
nedflanders's Avatar
Pro Rider
Join Date: Aug 2004
Posts: 678
Likes: 0
Received 0 Likes on 0 Posts
Default Front diff drain bolt snapped wile tighting

Originally posted by: 07Wolvey450
if its not to tight i would buy some liquid weld stuff, ferget what its called exactly, and "weld" anything you can find thats flat on the bottom and take a pair of pliers and spin the bolt out, its probably not on there too tight. just my 2 cents, i cant think of anything better than that other than the lefty drill bit

JB Weld. but lots of others making a similar product.
 
  #10  
Old 05-08-2007, 02:07 PM
ctateusa1's Avatar
Pro Rider
Join Date: Nov 2006
Posts: 1,697
Likes: 0
Received 1 Like on 1 Post
Default Front diff drain bolt snapped wile tighting

Left handed drill bit and an ezout would be the best way.
 


Quick Reply: Front diff drain bolt snapped wile tighting(update on what worked)



All times are GMT -5. The time now is 06:48 PM.