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4x4 to 2x4 conversion

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Old Mar 1, 2017 | 05:16 PM
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Default 4x4 to 2x4 conversion

yes you heard that right lol, i got a 1998 big bear 4x4 that i rebuilt and turns out guy some guy sold it with a unorginal frame (i think), all the engine mounts hook up except a bottom one but the front drive shaft is about half inch too short and some splines are showing(it still hooks up and stays in place but will strip quickly if I ride it like that).

So i was thinking of just taking out the front diff and axles, the shaft goes to a sub trans that powers the rear end and front end together, i just need to find a way to remove the u joint so it wouldnt ding around and hit stuff when driving.

thoughts? or does it sound like i got the right idea
 
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Old Mar 1, 2017 | 06:17 PM
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Anyway you can find a longer axle? Or have a machine shop make you one? I'd keep the 4wd..
 
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Old Mar 1, 2017 | 06:31 PM
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Originally Posted by Ajax
Anyway you can find a longer axle? Or have a machine shop make you one? I'd keep the 4wd..
ive already dropped so much money into it, im not spending another dollar


maybe i could drill the diff mount holes closer to the engine but theyre already close to the edge about 3/8th of a inch away
 
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Old Mar 2, 2017 | 03:13 AM
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You take out the UJ spiders and leave the front half yoke in the diff and the back half yoke in the transfer box. This is a very common mod on old Big Bears (and Kawasaki KLFs) where a new shaft would cost more than the bike is worth.
 
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Old Mar 2, 2017 | 10:19 AM
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Originally Posted by merryman
You take out the UJ spiders and leave the front half yoke in the diff and the back half yoke in the transfer box. This is a very common mod on old Big Bears (and Kawasaki KLFs) where a new shaft would cost more than the bike is worth.
Wouldn't it just make more sense to take out the whole front diff and sell it? I don't really need to keep it in there if I unhook the 4x4 shaft
 
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Old Mar 2, 2017 | 10:35 AM
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Originally Posted by merryman
You take out the UJ spiders and leave the front half yoke in the diff and the back half yoke in the transfer box. This is a very common mod on old Big Bears (and Kawasaki KLFs) where a new shaft would cost more than the bike is worth.
Brain farts oops yeah I need to use the axles out of the diff to get the wheels on(to sit on the splined end) DUH lol.
 
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