HELLO, i JUST GOT MY DS ABOUT A WEEK AGO AND I WAS DOINA COMPLETE RUN THROUGH OF THE MOTOR ALSO CHANGING THE OIL AND BRAKE FLUID. HOWEVER WHAT I DID NOT RELIZE WHEN I BOUGHT IT WAS THAT ON THE HANDLE BAR THE BRAKE FLUID CASE THE 2 SCREWS R COMPLETELY STRIPPED. I TRIED PUTTING PENATRATING OIL ON THEM BUT THAT DOSE NOPT SEEM TO BE WORKING I THINK THE LAST PERSON WHO HAD THIS QUAD HAD AIR TOOLS BECAUSE EVERYTHINGH IS EXTREAMLY TIGHT. ANY WAY IF U HAVE ANY IDEAS ON HOW TO GET THOSE SCREWS OUT PLEASE HELP ME IT WOULD BE GREATLY APPRIECATED. THANK YOU

 

Try an easy out bolt remover. Kinda looks like a tap but the cutting edge is spiral left hand thread.
Othewise, time to drill!

Good luck

 

THANX BUT WHERE CAN I GET THIS "EASY OUT BOLT REMOVER" AND ALSO HAVE U EVER USED IT OR KNOW SOMEONE WHO HAS DID IT WORK? THANX

 

Everything on the bike should be tight. If not, vibration will take it out. Use Locktite when you put things together or you will find yourself missing some bolts.

 

Bombardier makes ALL bolts from the factory -VERY- tight. You are probably looking at factory tightened bolts.

 

Try cuting a notch in the head of the alen bolt and use a flat blade srewdriver