Polaris Discussions about Polaris ATVs.

18 grease fittings on a 02 500?

Thread Tools
 
Search this Thread
 
Old Mar 25, 2008 | 09:31 PM
  #1  
RickCJ7's Avatar
Thread Starter
|
Pro Rider
Joined: May 2007
Posts: 699
Likes: 0
From: central PA
Default 18 grease fittings on a 02 500?

I found 14 fittings and greased the 4 tie rod ends. Did I miss 4 fittings?
6 in the rear sus.
2 on front driveshaft
2 1 on each axle ujoint
2 1 each lower ball joint
2 front lower control arms

nothing on steering shaft

4 tie rod ends.
= 18
 
Reply
Old Mar 26, 2008 | 09:13 AM
  #2  
Ujoint's Avatar
Range Rover
Joined: Mar 2008
Posts: 169
Likes: 1
Default 18 grease fittings on a 02 500?

Starting from the front of the quad.....

Lower A arm pivot - - (Left & Right =2)
Axle U joint - - (Left & Right =2)
Ball Joint - - (Left & Right =2)
Upper Steering Shaft bushing
Prop shaft U joint (front)
Prop shaft U joint (rear)
Prop shaft slip joint ( tranny output)
Rear Lower Arm pivot - - (Left & Right =2)
Rear Upper Arm Pivot (front of CV joint, rear of CV joint) - - (Left & Right =4)
Rear bearing carrier (REMOVE Wheel to access) - - (Left & Right =2)

Equals 18
 
Reply
Old Mar 26, 2008 | 09:30 AM
  #3  
RickCJ7's Avatar
Thread Starter
|
Pro Rider
Joined: May 2007
Posts: 699
Likes: 0
From: central PA
Default 18 grease fittings on a 02 500?

<div class="FTQUOTE"><begin quote>Originally posted by: Ujoint

Starting from the front of the quad.....



Lower A arm pivot - - (Left & Right =2) yes

Axle U joint - - (Left & Right =2) yes

Ball Joint - - (Left & Right =2)yes

Upper Steering Shaft bushing none

Prop shaft U joint (front) yes

Prop shaft U joint (rear)yes
Prop shaft slip joint ( tranny output) didn't get
Rear Lower Arm pivot - - (Left & Right =2)yes

Rear Upper Arm Pivot (front of CV joint, rear of CV joint) - - (Left & Right =4)yes

Rear bearing carrier (REMOVE Wheel to access) - - (Left & Right =2) didn't pull wheels!Equals 18</end quote></div>
 
Reply
Old Mar 26, 2008 | 09:38 AM
  #4  
Ujoint's Avatar
Range Rover
Joined: Mar 2008
Posts: 169
Likes: 1
Default 18 grease fittings on a 02 500?

upper steering shaft bushing - - item #2

http://216.37.204.206/wps/Pola...asp?Type=13&A=251&B=48
 
Reply
Old Mar 26, 2008 | 10:42 AM
  #5  
RickCJ7's Avatar
Thread Starter
|
Pro Rider
Joined: May 2007
Posts: 699
Likes: 0
From: central PA
Default 18 grease fittings on a 02 500?

I saw a spot in the center of the top post bushing where a grease fitting could have been but it wasn't there and no easy way to get it.

I can't find anything on the rear bearing carrier either.

I did miss the slip yoke and got it!

So far 19
 
Reply
Old Mar 26, 2008 | 11:06 AM
  #6  
Ujoint's Avatar
Range Rover
Joined: Mar 2008
Posts: 169
Likes: 1
Default 18 grease fittings on a 02 500?

I finally got through to my dad - he owns an ATV repair shop (that I grew up in) - as I need to "borrow" his clutch tools.
He told me that on the 02's, there may or may not be the grease points on the rear bearing, since this is the year where they started transitioning to the "greaseless" ATV. He said you should be able to tell if it is greaseable by the bolts on the lower carrier pivots - 9/16 head bolt has the grease zerk, 5/8 head bolt does not.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
EIF
Chinese Quads
1
Apr 20, 2017 07:15 PM
tysonbully
Chinese Quads
3
Sep 28, 2015 02:30 AM
Todd C Wadas
2) Chassis problems..
0
Sep 23, 2015 11:31 PM
bigred20653
CAN-AM (BRP)
1
Sep 19, 2015 02:11 PM
bmark0610
General Chat
1
Sep 7, 2015 09:42 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 04:36 AM.