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Sportsman 500 worklight help

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Old Oct 13, 2008 | 09:52 PM
  #1  
SportsMan 500's Avatar
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Default Sportsman 500 worklight help

I want to hook up the work lights on my 08' Sportsman 500. I can find no information on what type of bulbs to use (the plugs and wires are there), and how I should wire it. When I remove the headlight shroud I can see a couple of unused plugs, does one of these lead to the work lights? Any help will be greatly appreciated.[img]i/expressions/face-icon-small-confused.gif[/img]
 
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Old Oct 14, 2008 | 01:15 AM
  #2  
plumbob's Avatar
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From: Eagle River,WI
Default Sportsman 500 worklight help

Worklight bulbs are GE 912.Worklight switch is 4011074 from dealer.Switch costs $16.53.There are cutouts on the underside of pod for the switch.The plug for it should be zip tied to wiring harness for speedo.
 
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Old Oct 14, 2008 | 04:05 AM
  #3  
GrayGore's Avatar
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Default Sportsman 500 worklight help

Boy that pod plastic is tough. I had to go over the cut with a sharp knife over and over to get through to the front--had the cover upside down on a soft towel (to protect the speedo) and worked at it for ~30 minutes before getting all four sides cut thru. Looked great when done, though. Having the cutout premarked helps a lot.

I heard that 921 bulbs can be used instead of the 912 to get more light. The 912 bulbs were fine for my needs.
 
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Old Oct 14, 2008 | 05:02 AM
  #4  
user493's Avatar
Moto Psycho
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From: Michigan
Default Sportsman 500 worklight help

My knife must be sharper. It took about a minute to cut the hole out. There are extra holes for handwarmers and things too.
 
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Old Oct 14, 2008 | 09:06 AM
  #5  
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From: central maine
Default Sportsman 500 worklight help

<div class="FTQUOTE"><begin quote>Originally posted by: GrayGore

Boy that pod plastic is tough. I had to go over the cut with a sharp knife over and over to get through to the front--had the cover upside down on a soft towel (to protect the speedo) and worked at it for ~30 minutes before getting all four sides cut thru. Looked great when done, though. Having the cutout premarked helps a lot.



I heard that 921 bulbs can be used instead of the 912 to get more light. The 912 bulbs were fine for my needs.</end quote></div>

i used a heated up razor blade and it worked great.
 
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Old Oct 14, 2008 | 12:38 PM
  #6  
hddoperator's Avatar
Pro Rider
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Default Sportsman 500 worklight help

Yes the Sylvania 921 bulb will work also.
 
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Old Oct 14, 2008 | 05:41 PM
  #7  
MNpinetree's Avatar
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Default Sportsman 500 worklight help

Lol you guys and yur blades! It took me 30secs with my drem tool! And some how got the wrong bulbs, looked around, had a 90 honda CRX in yard so just yanked the turn signal bulbs and was perfect fit lol! Good Luck!
 
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Old Oct 14, 2008 | 07:09 PM
  #8  
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Default Sportsman 500 worklight help

Thanks for the help. I hooked up the lights today and they work just fine.[img]i/expressions/face-icon-small-smile.gif[/img]
 
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