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400EX oil filter cover bolt broke

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Old Nov 11, 2008 | 08:49 PM
  #1  
440EX2002's Avatar
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Default 400EX oil filter cover bolt broke

Just this evening I was changing oil in my 400EX and one of the bolts broke off that goes in my oil filter cover, it broke when I was removing it, now only part of the bolt came out, and the rest of it is still in the side of the engine. Do you think that one bolt will be enough to hold it?

I dont think I can drill it out, thanks and please help.
 
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Old Nov 11, 2008 | 09:52 PM
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Default 400EX oil filter cover bolt broke

try an easy-out but be careful not to break that off in there.
 
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Old Nov 11, 2008 | 10:21 PM
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Default 400EX oil filter cover bolt broke

try a little heat on it , c if u can get a HARD punch & sharpen it to a point & take a hammer and try to peck it loose -easy outs is another way , but they break & u cant drill thru them ( im a toolmaker and have to remove alot of broke bolts everyday) if u want to try it with 1 bolt throw the blue glue to it and it may hold
 
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Old Nov 13, 2008 | 01:17 AM
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Default 400EX oil filter cover bolt broke

well i'm going to have to disagree.... you can drill through the bolts...b/c i have....
the problem will come whether or not it cross threaded when you were backing it out.

i'm going to assume that it did and you if felt the bolt getting harder to back out maybe a couple squeaks and then it twisted real smooth and broke....

you are not going to be able to knock it and with it being that tight an easy out won't pull it either....
I snapped a valve cover bolt....twice....
it can be drilled.... i wasn't able to get the threads clean... had to heli coil it...
 
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Old Nov 13, 2008 | 08:22 AM
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crazy old mudslinger's Avatar
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Default 400EX oil filter cover bolt broke

thats a 6mm bolt , if u drill uwill need to use bout a 5/32 drill or smaller so hopefully wont hit the threads , when u go back together with it u may want to put some anti-sieze on ur bolts
 
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Old Nov 16, 2008 | 09:14 PM
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Default 400EX oil filter cover bolt broke

drill in the center of the bolt a small hole and tap a torqs bit in there and back it out
 
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Old Nov 16, 2008 | 11:13 PM
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Default 400EX oil filter cover bolt broke

Which bolt broke ..?.. The short rear bolt or the long front bolt.. If it was the long bolt the clutch cover will have to be removed to fix it ...
 
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Old Nov 17, 2008 | 10:17 PM
  #8  
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Default 400EX oil filter cover bolt broke

it was the front bolt, the long one,
 
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Old Nov 18, 2008 | 07:13 AM
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Default 400EX oil filter cover bolt broke

Your going to have to remove the clutch cover ... The long bolt doubles as and oil filter bolt & a clutch cover bolt ..
 
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Old Nov 18, 2008 | 08:28 AM
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Default 400EX oil filter cover bolt broke

The guys at the Honda shop did that to my 450. They were prepping my ride for a race and they called me to tell me they broke the bolt. The long one, They were able to remove it without removing the clutch cover. Are the 2 models that different when it comes to that?
 
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