Polaris Discussions about Polaris ATVs.

sportsman 500 awd.help!!!

Thread Tools
 
Search this Thread
 
Old Feb 26, 2009 | 08:13 PM
  #1  
judsharley3's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2009
Posts: 3
Likes: 0
Default sportsman 500 awd.help!!!

2000 sportsman 500. Awd was working fine,just had a bent axle,so I replaced the axle with a new one,also put in new strut seal and new hub seal.Now I put everything back together several times so I know its back together right,but the hub on that side wont lock in
 
Reply
Old Feb 26, 2009 | 08:26 PM
  #2  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default sportsman 500 awd.help!!!

Check that power is going to hub(connectors under front cover, gray and brown small wires for both sides) Also 3 tabs on armature plate must line up correctly on hilliard,torque on hub nut 12 foot pounds.
 
Reply
Old Feb 26, 2009 | 08:37 PM
  #3  
judsharley3's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2009
Posts: 3
Likes: 0
Default sportsman 500 awd.help!!!

checked power already,armature plate is magnetized to strut and the three tabs on plate are in slots on hilliard . is the 12ft lbs that critical?
 
Reply
Old Feb 26, 2009 | 08:42 PM
  #4  
xplorerman's Avatar
Pro Rider
Joined: May 2007
Posts: 253
Likes: 0
From: Tobermory
Default sportsman 500 awd.help!!!

yes the 12 ft pound is very critical
 
Reply
Old Feb 26, 2009 | 09:01 PM
  #5  
judsharley3's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2009
Posts: 3
Likes: 0
Default sportsman 500 awd.help!!!

Thanks I will try that as well...I have tried everything else
 
Reply
Old Feb 26, 2009 | 09:22 PM
  #6  
GTSnoRacer's Avatar
Trailblazer
Joined: Feb 2009
Posts: 66
Likes: 0
Default sportsman 500 awd.help!!!

Can anyone tell me if it's normal for the front wheels to spin in 2x4 with the wheels off the ground (on a jack not a wheely), they don't spin when I hold them.

Thanks
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jmuddin284
Polaris
8
Jan 19, 2026 07:16 AM
chingchangchong
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
2
Aug 7, 2022 11:36 AM
slowgsxr97
Classifieds, Garage Sale & Swap Shop
1
Sep 8, 2015 07:33 PM
Pahuntman
Polaris
23
Sep 5, 2015 11:07 AM
cdstang
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
2
Aug 31, 2015 07:52 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 07:08 AM.