changing a starter on 2005 sportsman 500
#1
does anyone have any advice on changing starter? will i need too remove clutch? ive removed both bolts on starter and still cannot remove its jamming on clutch cover unless im missing something. any advice wiil be appreciated thank you.
#2
I recently had the same problem on my scrambler 500. I ended up removing the air box and was able to just barely get the starter out through the top. I'm not looking forward to reinstalling the new one.
#5
The only thing behind the recoil housing it the bendix drive not the starter.
My Manual told me to get special tools and remove primary and secondary clutches to remove back belt housing plate just to make room to remove one remaining bottom starter mounting bolt!
Instead this is what I did. I took out the air box and removed the top easy starter mounting bolt. With the bottom stubborn mounting bolt you just back in off until it hits the backplate of belt housing,it will not come out but will disconnect.
Than I used large channel locks and turned the start clockwise until the bolt was at the 12 O'Clock position and slipped the bolt and the starter right out no problem.
I can,t believe my " Clymer" manual wanted me to tear down half the bike to remove one bolt!
BTW it turned out one of my starter bushes was sticking so I cleaned it up and it works great now.
My Manual told me to get special tools and remove primary and secondary clutches to remove back belt housing plate just to make room to remove one remaining bottom starter mounting bolt!
Instead this is what I did. I took out the air box and removed the top easy starter mounting bolt. With the bottom stubborn mounting bolt you just back in off until it hits the backplate of belt housing,it will not come out but will disconnect.
Than I used large channel locks and turned the start clockwise until the bolt was at the 12 O'Clock position and slipped the bolt and the starter right out no problem.
I can,t believe my " Clymer" manual wanted me to tear down half the bike to remove one bolt!
BTW it turned out one of my starter bushes was sticking so I cleaned it up and it works great now.
#6
The only thing behind the recoil housing it the bendix drive not the starter.
My Manual told me to get special tools and remove primary and secondary clutches to remove back belt housing plate just to make room to remove one remaining bottom starter mounting bolt!
Instead this is what I did. I took out the air box and removed the top easy starter mounting bolt. With the bottom stubborn mounting bolt you just back in off until it hits the backplate of belt housing,it will not come out but will disconnect.
Than I used large channel locks and turned the start clockwise until the bolt was at the 12 O'Clock position and slipped the bolt and the starter right out no problem.
I can,t believe my " Clymer" manual wanted me to tear down half the bike to remove one bolt!
BTW it turned out one of my starter bushes was sticking so I cleaned it up and it works great now.
My Manual told me to get special tools and remove primary and secondary clutches to remove back belt housing plate just to make room to remove one remaining bottom starter mounting bolt!
Instead this is what I did. I took out the air box and removed the top easy starter mounting bolt. With the bottom stubborn mounting bolt you just back in off until it hits the backplate of belt housing,it will not come out but will disconnect.
Than I used large channel locks and turned the start clockwise until the bolt was at the 12 O'Clock position and slipped the bolt and the starter right out no problem.
I can,t believe my " Clymer" manual wanted me to tear down half the bike to remove one bolt!
BTW it turned out one of my starter bushes was sticking so I cleaned it up and it works great now.
Thread
Thread Starter
Forum
Replies
Last Post
ATVC Correspondent
Classifieds, Garage Sale & Swap Shop
0
May 27, 2015 11:15 AM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)




