Polaris Discussions about Polaris ATVs.

03 Polaris Sports,an 600 Twin - will not start

Thread Tools
 
Search this Thread
 
Old Apr 17, 2010 | 01:35 PM
  #1  
WGMitch's Avatar
Thread Starter
|
Weekend Warrior
Joined: Apr 2010
Posts: 6
Likes: 0
Default 03 Polaris Sportsman 600 Twin - will not start

I have a Sportsman 600 twin that will not start. I have replaced the coil as I thought it was spark. I replaced the fuel filter and spark plugs. The gas is not old and it looks clean. It cranks over no problem and I can sorta get it running with ether, but it will not start.

Any help would be greatly appreciated.
 
Reply
Old Apr 17, 2010 | 04:55 PM
  #2  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

Could be a carb related problem,plugs or even the carb intake boot could be damaged/torn,But if you check out these items and are they ok,possibly the Ducati stator is getting weak. This a problem on the older 600 and 700 machines. The replacement if a stator goes bad is to replace the Ducati system with a Kokusan complete ignition system. OPT
 
Reply
Old Apr 17, 2010 | 05:47 PM
  #3  
WGMitch's Avatar
Thread Starter
|
Weekend Warrior
Joined: Apr 2010
Posts: 6
Likes: 0
Default Dukati stator?

Thanks for the reply. Where is the dukati stator located? I have replaced the ignition control system (coil) to no avail. I have not taken the carb off or apart, but I am leaning toward it being a fuel problem. The intake boot seems to be in great shape.


Originally Posted by old polaris tech
Could be a carb related problem,plugs or even the carb intake boot could be damaged/torn,But if you check out these items and are they ok,possibly the Ducati stator is getting weak. This a problem on the older 600 and 700 machines. The replacement if a stator goes bad is to replace the Ducati system with a Kokusan complete ignition system. OPT
 
Reply
Old Apr 17, 2010 | 07:24 PM
  #4  
Kerbbirds's Avatar
Pro Rider
Joined: Jun 2005
Posts: 2,343
Likes: 0
Default

Has it sat for quite awhile? If so the carb may need cleaned, Take the airbox out of the machine, loosen hose clamp for carb to front boot,slide car5b into space wher airbox was, put a clean rag over the tranny and you can service the carb there if your carefull not to loose any parts, otherwise remove the choke and throttle cables from carb and take it cmpletetly out., Before you remove the carb from the motor spray soe gas in the intake side of carb and see if it will run.
 
Reply
Old Apr 18, 2010 | 06:14 AM
  #5  
WGMitch's Avatar
Thread Starter
|
Weekend Warrior
Joined: Apr 2010
Posts: 6
Likes: 0
Default Thanks!

Kerb,

I used it all winter for plowing the crazy amounts of snow we got this year and then it sat for about 4 weeks. The day it stopped running I started it up, pulled it out of the garage, it ran for about two minutes while I opened my gates to the yard and then it died. I have not been able to start it ever since. It was running very normal before it shut off.

Originally Posted by Kerbbirds
Has it sat for quite awhile? If so the carb may need cleaned, Take the airbox out of the machine, loosen hose clamp for carb to front boot,slide car5b into space wher airbox was, put a clean rag over the tranny and you can service the carb there if your carefull not to loose any parts, otherwise remove the choke and throttle cables from carb and take it cmpletetly out., Before you remove the carb from the motor spray soe gas in the intake side of carb and see if it will run.
 

Last edited by WGMitch; Apr 18, 2010 at 06:16 AM. Reason: Fat fingers!
Reply
Old Apr 18, 2010 | 11:59 AM
  #6  
uncle matt's Avatar
Trailblazer
Joined: Apr 2010
Posts: 79
Likes: 0
Default

I say get all the current fuel out of it put in fresh fuel. I suspect alot of condensation (water) build up in the fuel. Sounds like it ran for 2 minutes on the fuel in the bowel and then once the watered fuel got down there.........putt, putt, putt.
 
Reply
Old Apr 19, 2010 | 07:53 AM
  #7  
WGMitch's Avatar
Thread Starter
|
Weekend Warrior
Joined: Apr 2010
Posts: 6
Likes: 0
Default Thanks!

I will definitely drain the tank out, unfortunately the tank is full, or course.

Thanks again!

Originally Posted by uncle matt
I say get all the current fuel out of it put in fresh fuel. I suspect alot of condensation (water) build up in the fuel. Sounds like it ran for 2 minutes on the fuel in the bowel and then once the watered fuel got down there.........putt, putt, putt.
 
Reply
Old Apr 19, 2010 | 08:22 PM
  #8  
Xoned's Avatar
Weekend Warrior
Joined: Aug 2004
Posts: 19
Likes: 0
Default

How about the fuel shutoff valve?
 
Reply
Old Apr 20, 2010 | 07:39 AM
  #9  
WGMitch's Avatar
Thread Starter
|
Weekend Warrior
Joined: Apr 2010
Posts: 6
Likes: 0
Default Thanks...

But it is definitely not the shutoff valve.

Originally Posted by Xoned
How about the fuel shutoff valve?
 
Reply
Old Apr 20, 2010 | 09:07 PM
  #10  
biggerten's Avatar
Trailblazer
Joined: Sep 2009
Posts: 61
Likes: 0
From: Minong, WI, USA
Default

Originally Posted by Xoned
How about the fuel shutoff valve?
Xoned is wise in the ways of things.

Another bit of advice, if you've just sharpened your lawnmower blade and pulled until you're blue in the face without it starting, connect the sparkplug wire.....
 
Reply



All times are GMT -5. The time now is 01:29 PM.