1996 polaris 500 sportsman
#2
My 1996 Polaris sportsman is having transmission problems. I have adjusted the linkage and the idol with no change. There is also water in the gear oil so I'm thinking the trans needs to be gone threw but would like to see if anyone out there may have a good used trans for sale.
#7
Then if you've eliminated everything including the shift box might be cheaper just to repair yours. We seldom had a problem on these tough transmissions at the shop,but just depends on how its been treated over the years.
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#10
Neutral light staying on is because of a faulty gear position switch in the shift box. This too was a common problem.Before you start taking the tranny out,remove the linkage from the shift box and see if you have a lot of back and forth play on the shift lever.Too much play from worn parts can make it hard to get positive gear engagement. Plus you can use a pair of vice grips on the transmission shift levers to see if the gears fully engage.May still be shift box related.While linkage is removed and shift lever in neutral,adjust the linkage ends to where they drop straight in the shift box levers with no resistance and see how it does.Dirt Cheap Yamaha, Honda, Arctic Cat & Polaris OEM Parts & Accessories – Cycle Parts Warehouse
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Jul 13, 2015 08:41 AM
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