Anybody have the proper procedure to adjust clutch on a 99 500 Cat. Thanks

 

Sxr6, this is for the 500 Suzuki, they share the engine. On the right side, to the left and below the oil fill there is an oval shaped cover, remove the 2 screws holding it on. Now draw yourself a picture- it is much easier to understand. The upper left locknut is labeled 1, the lower right locknut is labeled 2 and the right adjusting screw (held by the locknut)is labeled three.

To save you from searching, you'll need a 9/16 and a 10mm wrench. I didnt write down the third one, but it's obvious. From the suzuki maintenence manual:

*loosen locknuts 1 and 2
*rotate the adjusting screw 3 on the right side counterclockwise until it stops.
*tighten locknut 1 on left side (hold screwdriver in screw to keep it from adjusting)
*rotate the adjusting screw 3 on the right side 1/4 to 1/2 turn clockwise.
*tighten the locknut 2 by holding the adjuster (screwdriver in screw)
* Install clutch adjuster cover

If you like to torque things, locknut 1 goes 7 ft/lbs and locknut 2 goes 16.5 ft/lbs.

Hope that helped. Draw the picture! It helps alot!