Leaky Diff Seal on '01 400 and '02 375
#1
My brother has an '02 375 and he noticed that there is some fluid accumulation on the input shaft area of his rear differential. We took a quick look at my '01 400 and I seem to have the same problem. It looks as though this might be an area where lubrication would be needed, as the shaft and rubber boot spin and the diff doesn't. Has anyone else noticed this? My brother plans on taking his back to the dealer soon and I'll post the results here when he does. Just thought that I'd at least see if anyone else has this problem.
#2
#3
No, I don't think that the boot is damaged, but I will double check to be sure. That is the area that I am talking about though.
Yeah, I have heard that quote so many time preceding some type of serious personal injury, I just had to put that in my signature. I have even said it myself, only to be bleeding profusely shortly afterward. Ah, old times - like the time some friends and I decided to tie a piece of plywood behind the 4 wheeler and pull it like a sled - in chirt no less. This was after we wore the grass area out. Get the wood moving then cut the 4 wheeler sharply and you would really get up some speed - sometimes catching air. Super fun if you can hang on - but if you couldn't be picking rocks from your flesh!
Yeah, I have heard that quote so many time preceding some type of serious personal injury, I just had to put that in my signature. I have even said it myself, only to be bleeding profusely shortly afterward. Ah, old times - like the time some friends and I decided to tie a piece of plywood behind the 4 wheeler and pull it like a sled - in chirt no less. This was after we wore the grass area out. Get the wood moving then cut the 4 wheeler sharply and you would really get up some speed - sometimes catching air. Super fun if you can hang on - but if you couldn't be picking rocks from your flesh!
#4
I had the same problem with my 2001 400. I took it back to the dealer and they ordered me a new seal. In the mean time the seal stopped leaking. I asked a buddy who use to work on them and he said soemtimes when they sit the seals get dry and don't seal as well but after a little time they reseal themselves. That was about 700 miles ago. I didn't take it back to the dealer yet. I have been watching the level and it hasn't moved. I should have had it replaced but it didn't work out that way. Good luck
#5
#6
Same thing on my 500 but our 400 if leak free. The fluid is actually from a different little chamber in front of the rear diff. Check the diff fluid but you will see it won't change a bit. It is more of a grease than diff fluid. My dealer showed me when he replaced it on my 500 right after it was new. it's like an axle grease so when you ride it heats up and thins out and slips past the seal. Let the dealer replace it if they will just so you have documentation of a leak for future warranty work or even when it is off warrenty in case something lets loose. Texascat and I have both had no problems with ours. Mine was replaced 700 miles ago and he left his alone and it runs great 700 miles later too.
Dakota R/T
Dakota R/T
#7
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#8
I believe what happens is that weeds get wrapped around the driveshaft and eventually work their way around the boot and into the lip of the seal, thats at least what happened to mine and my buddies. It lets the grease out of the bearing and shows up on the diff inlet. After we replaced the bearings, seals we took a rubber pvc pipe coupling and slit it. Slipped it around the diff housing, covering the boot as well and securing it with three hose clamps. This is the fix we have come up with so far, and it works.. no more grass wrapping around the driveshaft. If the rubber boot was longer and went on to the diff housing farther this wouldn't be a problem. ACzr2k
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exmotocrosser
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09-13-2019 06:12 AM
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