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Head bolt torque DS 650

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Old 02-06-2007, 08:25 PM
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Default Head bolt torque DS 650

I am new here but I have been reading all the topics published so far and I am building a 2001 DS 650 and I am in dire need of the Torque specs for the internal and external head bolts can anyone in here help? Thanks
 
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Old 02-06-2007, 10:55 PM
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Default Head bolt torque DS 650

Welcome. I believe they are 24 ft-lbs for the outer 8mm bolts and 44 ft-lbs for the inner 10mm studs. Careful not to over torque the 8mm!
 
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Old 02-07-2007, 09:35 AM
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Default Head bolt torque DS 650

Thanks I am sure there will be others.
 
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Old 02-07-2007, 11:21 AM
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Default Head bolt torque DS 650

Those torque specs are correct, but I could have swore my stud bolts were 12mm and the outers were 10mm......
 
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Old 02-07-2007, 11:28 AM
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Default Head bolt torque DS 650

8mm and 10mm refers to the thread size not the socket size.
 
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Old 02-07-2007, 11:59 AM
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Default Head bolt torque DS 650

The socket size is 15mm and 10mm. The service manual says exactly what Scooby told you. For about $50 you can replace the OEM studs with hardened ones and buy brand new nuts. (talking about the 4 main hold downs)

44 ft lbs is huge! Most of the race shops I know don't torque that far because it isn't necessary........even on high compression. If the threads on the nuts have any stress, they will pop at about 40 lbs. I start with replacing the studs, once you do that you should never have to do that again. That is a one time purchase for insurance. I always keep some brand new nuts around and I never put the old ones back on. I torque the small bolts to 20 ft lbs and the main stays to 39 ft lbs. The allen bolts on the timing chain side I just tighten past snug a bit by feel.

This is all done with a Cometic multi-layer steel gasket. I follow the torque sequence religiously and this has always worked well for me.

Good luck!
 
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Old 02-13-2007, 07:42 PM
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Default Head bolt torque DS 650

thanks guys i got my parts and put it all back together, all together with the bike i have 800.00 in so i cant wait to ride. i appreciate the comments on here they all helped my greatly.
 
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