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Muffler, Filter......and Jetting???

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Old Dec 22, 2009 | 06:07 AM
  #11  
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The best way I found (without expensive analyzers and stuff) is to read your spark plugs. If your engine isn’t running right at a certain rpm range (Hi, Mid, Low) ride the bike at that range until it starts acting up then cut the engine without letting off the throttle. Pull the spark plug and compare it to the chart at this web site http://www.dansmc.com/spark_plugs/spark_plugs_catalog.html. Make adjustments accordingly (increase or decrease the size of the appropriate jet)

I'll see if I can save the chart as a pic and post it.
 
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Old Dec 22, 2009 | 06:44 AM
  #12  
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I'm no graphics expert but here they are
 
Attached Thumbnails Muffler, Filter......and Jetting???-spark-plug-1.jpg   Muffler, Filter......and Jetting???-spark-plug-4.jpg  
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Old Dec 22, 2009 | 09:11 AM
  #13  
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Hey good stuff! I hadn't seen a chart like that or thought about it in a long time.

Joel
 
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Old Dec 22, 2009 | 11:04 AM
  #14  
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I did a Hypercharger upgrade on my Volusia and didn't want to loose the gas milage that re-jetting would have caused so I started making restrictor plates from the bottom of coffee cans and reading plugs. When I got to the right size opening I made an adaptor plate out of 1/4" aluminium.
 
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Old Dec 22, 2009 | 07:34 PM
  #15  
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Originally Posted by nimadd
The other thing to mention here is a leaner fuel mix burns hotter. If it's too lean you burn up pistons and valves so pay close attention to how your engine's running.
Good point nimadd, good thing about 4 strokes is they handle a lean condition much better than a 2 stroke engine would. More than likely why most all 4 strokes come from the factory jetted lean, and most 2 strokes come jetted a bit rich.
 
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Old Dec 23, 2009 | 04:51 AM
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A picture says a thousand words. This was my 86 Mercury 150hp V6 outboard after running it with dirty carbs.

I should have taken the 3 hours to clean the carbs.
 
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Old Dec 23, 2009 | 07:41 AM
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Wow! Looks like a beat up old hockey puck of carbon on that piston.
 
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Old Dec 24, 2009 | 05:18 AM
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That's not carbon. You can see the rings at the right side cylinder wall.
 
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Old Dec 24, 2009 | 08:31 AM
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Originally Posted by nimadd
That's not carbon. You can see the rings at the right side cylinder wall.

YIKES!!! I guess I shoulda expanded that picture first.

Joel
 
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Old Dec 24, 2009 | 10:45 AM
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Originally Posted by nimadd
A picture says a thousand words. This was my 86 Mercury 150hp V6 outboard after running it with dirty carbs.

I should have taken the 3 hours to clean the carbs.
Pinging at its finest!! (or worst)
 
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