General Chat Ask for ATV help above in the Brand Discussions Area. Use this forum to discuss Life, Music, ETC. Or discuss pretty much anything BUT no political or religious threads. There's an area for that.

Polaris Sportsman 800 Won't Shift gear to gear

Thread Tools
 
Search this Thread
 
  #1  
Old 07-26-2009, 07:49 PM
Bundi1098's Avatar
Weekend Warrior
Thread Starter
Join Date: Jul 2009
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default Polaris Sportsman 800 Won't Shift gear to gear

I will try to put as much detail as I can.

I have a 2007 Sportsman 800. If it is turned off I can shift gear to gear without a problem.

When it is running I can shift out of park to any gear. From high I can shift down or to reverse.

Once in Reverse or in Low I can not shift unless I turn the machine off.

I have read many posts and have some items to try but wanted to get some ideas from the forumn.

One more thing. Prior to this issue I could have the machine in reverse or low and just sit there. Now if it is in Low or Reverse I need to hold the brake in or it will start moving.

UGH - please help. Can't afford to bring it to the dealer for service.
 
  #2  
Old 07-27-2009, 10:23 AM
09 popo HO's Avatar
Pro Rider
Join Date: Jul 2009
Posts: 248
Likes: 0
Received 0 Likes on 0 Posts
Default

Sounds like your idle is too high. What is it idleing at. If it's too high turn it down and your issue should go away. It's not nice on the machine to be shifting with idle high.
 
  #3  
Old 07-27-2009, 07:58 PM
snipe523's Avatar
Trailblazer
Join Date: Feb 2009
Location: East Greenbush, NY
Posts: 77
Likes: 0
Received 0 Likes on 0 Posts
Default

X2 on the idle being too high. If it is creeping with no throttle applied that usually points to the idles being too high.
 
  #4  
Old 11-08-2009, 12:46 PM
Bundi1098's Avatar
Weekend Warrior
Thread Starter
Join Date: Jul 2009
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

Sorry for the long deley in posting but was kinda stumped on this one.

Idle is fine. It is looking like the Belt. It goes in next week for service to find out for sure.

Hate paying for service but this one is beyond me at this time.

Thank you for the replies
 
  #5  
Old 11-08-2009, 07:31 PM
0010's Avatar
Trailblazer
Join Date: Feb 2009
Location: Mooreland, IN
Posts: 90
Likes: 0
Received 0 Likes on 0 Posts
Default

Sounds like it might be a clutch issue. If it is creeping at idle, then that means the clutch is grabbing. Had this happen earlier this year. It was a broken spring attachment point on the clutch shoe return spring. The shoe was thrown out against the clutch bell. In low or reverse, the gearing was low enough to allow this low amount of friction to move the bike. In high gear, it wouldn't move. Had to jam it in gear because it was spinning the shaft at idle.

$100 and a few hours to take it apart and put it back together was all it took.

Good Luck.
 
  #6  
Old 11-27-2009, 05:18 PM
Bundi1098's Avatar
Weekend Warrior
Thread Starter
Join Date: Jul 2009
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default And the cause was

Thank you for all the info. The final issue was a broken motor mount and a shreded belt. Some shards from the belt was messing with the clutches. I feel lucky it was under $200 to fix.
 
  #7  
Old 09-20-2021, 10:18 PM
Ronzy72's Avatar
Weekend Warrior
Join Date: Sep 2021
Posts: 1
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by 09 popo HO
Sounds like your idle is too high. What is it idleing at. If it's too high turn it down and your issue should go away. It's not nice on the machine to be shifting with idle high.
happy I read this, I have the same issue but it’s a 2012 800 EFI and not sure how to adjust idle. It also makes a high pitch noise when I stop??any advice??
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
neilbedwell
Buying an ATV
24
11-10-2018 11:02 AM
bonanza 440
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
1
06-26-2015 10:01 PM
yellowpolaris
Polaris
15
06-21-2015 11:13 AM
ATVC Correspondent
Classifieds, Garage Sale & Swap Shop
0
05-27-2015 11:15 AM
guy
Buying an ATV
3
02-23-2000 02:31 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Polaris Sportsman 800 Won't Shift gear to gear



All times are GMT -5. The time now is 09:13 PM.