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2001 400EX Idle Problems - Need Suggestions/Help...

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Old Dec 12, 2005 | 02:27 AM
  #11  
Daniel631's Avatar
Range Rover
Joined: Nov 2005
Posts: 113
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Default 2001 400EX Idle Problems - Need Suggestions/Help...

[quote]
Originally posted by: ThaChad
Originally posted by: Daniel631
Take the floats out and check the needle and seat. If there is debris in there the needle won't close all the way. Also check the vent tubes, make sure they are not stopped up. The "idle" screw or the "mixture" screw????
You can check the seal on the needle and seat by removing the float bowl, connecting the fuel line to the carb, turn the gas on and push up gently on the floats. If gas continues to flow, there is the problem.[/q


When I do this test, If it continues to flow, what will the next step Be?

Thanks,

-ThaChad





Remove the floats and inspect the needle and seat for debris or if the needle is worn. If the needle is worn it will have a ring around the rubber tip where the rubber contacts the seat. If this is the case replace the needle.
There shouldn't be any fuel flowing from the over flow just with the machine at idle. The needle has a spring loaded nipple at the float-tab end that dampens vibration and keeps the needle against the seat. The floats can move quite a bit without letting fuel into the bowl.

Question: What have you done so far???
 
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Old Dec 12, 2005 | 04:21 PM
  #12  
skyharborcowboy's Avatar
Range Rover
Joined: Nov 2005
Posts: 111
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Default 2001 400EX Idle Problems - Need Suggestions/Help...

Take the carb off of the bike and remove the bowl. Then hold the carb upside down and make sure the float heighth is correct. You need a manual for that measurement if someone here doesnt know it. Once that is correct, turn the carb right side up and place it over a catch can and reconnect the fuel line and open the petcock with the floats hanging down fuel should flow SLOWLY raise the float and see if the fuel flow stops at the point the float reaches the float heighth measurement from the manual. If that is good, remove the float and make sure it isnt full of fuel or anything other than extremely light. Your problem is in the Float and/or fuel needle valve and seat!

Joe
 
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