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84 Honda ATC 200s Motor ticking while running

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Old 01-08-2010, 04:44 PM
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Default 84 Honda ATC 200s Motor ticking while running

My 84 does tick while running after I did a valve clearance check adjustment. I had it at TDC when I did the adjustment; piston was at the compression stroke. I don't know if I should just keep riding it and forget it or what. I had a problem keeping the piston at TDC when doing the adjustment. Is there a way I can keep the flywheel from moving when I am tweaking the valves. Because of that I think the valves could be adjusted much more accurate and this may fix the problem. If the clearance is off a little will this make it tick like that? I also rebuilt the carb and she starts and idles nicely. But she seems to lack a little power now and I sense that something is wrong. BTW it does speed up with rpm.
 
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Old 01-08-2010, 05:24 PM
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anyone have any input? I'm looking to get some pointers before I go and look at it. If anything how can I keep the motor at TDC without it moving while doing the valve adjustment. Its an 84 ATC 200s.
 
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Old 01-08-2010, 06:54 PM
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It's an 84' 200s it's gonna tick, I would rather them a little loose than too tight.
 
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Old 01-09-2010, 05:01 AM
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well I managed to get the job done on the two that I have. What I did was unbolted the pull starter off the side of the engine according to the manual than I was able to turn the flywheel by hand. When I did the valve check the first time the motor was not at the correct stroke. IMO this is the only way to to do it. Both valves that I thought were adjusted the first time were very loose now. I adjusted them according to spec and had it done in no time plus did some other stuff. After the first one was done I did the second one. This one didn't need to be adjusted but I tweaked the intake valve just a hair. Both machines run like new now. Starts in one or two pulls.
 
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Old 01-09-2010, 05:38 PM
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So you've got it fixed then?
 
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Old 01-10-2010, 06:21 PM
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got that fixed but after riding the one this weekend, it seems some stuff got back into the carb I just rebuilt. I dumped out the gas into a bucket and looked like there was a little bit of sediment in there, so that was the problem. Now I need to take apart the carb, clean it and reinstall it again. I must have taken that thing off at least a dozen times now just this week. DAMN IT I get a lot of looks when riding those things. A guy wanted to buy one off me last night for 500. No way.
 
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