Kawasaki Discussions about Kawasaki ATVs.

Stock needle shimming with no mods?

Thread Tools
 
Search this Thread
 
  #1  
Old 06-10-2004, 09:31 PM
whereisthemud's Avatar
Pro Rider
Thread Starter
Join Date: Dec 2002
Posts: 300
Likes: 0
Received 0 Likes on 0 Posts
Default Stock needle shimming with no mods?

I had 2" snorkels on my '03 650 but after a day of riding it wasn't running right and I got sick of the increased belt noise. So I am going back to the stock snorkels. The one thing I always had problems with was the popping and dying at idle. Will leaving a shim in the needles help this? A .4mm shim = .015". I have 4 of these and had the needles shimmed to .8mm with the snorkel on and it idled great. I didn't notice any power increase and actually noticed a top speed loss. So back to stock and no worries, hopefully. Anyways, does it make sense to shim the needles slightly with stock snorkels at about 1300' above sea level?

Thanks.
 
  #2  
Old 06-11-2004, 12:32 AM
OleManMoses's Avatar
Pro Rider
Join Date: Jan 2004
Posts: 403
Likes: 0
Received 0 Likes on 0 Posts
Default Stock needle shimming with no mods?

Hey whereis
I am far from being any kinda carb wizard--but I am getting a bit of an education---go to yahoo or any search engine and type in any carb related word and read the interesting links--seems harley uses a keihin carb very similar to mine on the 360---I have found out that your needle in no way should effect your top end at wot---the needle controls everthing from above idle to about 3/4 throttle then the main takes over. it is also permittable to shim a needle up to around .060--
I have been doing alot of experimenting with my carb lately, and have found out my best top speed on a 200' steep hill with the same running start everytime is achieved with a 150 jet. Stock jet was a 155 and even with my mods, the 150 jet gives me a better mph. Buttttttttttt--my midrange is the best with a 165 main, but bike breaks up real bad at wot.

I tried cutting my needle spring down 1" in hopes of richening up the midrange while still using the 150 jet, but bike is bogging real bad on low end.

Ordered a new needle spring today(to replace the one i cut) and two richer pilot jets---I also found out that to a small extent, the pilot also feeds fuel up to about mid throttle.

I am going to file some brass washers for shims in different increments after I get my new parts and start with the .060 shim and work backward in .005 increments to attempt to keep my top end speed at maximum (with the 150 jet) and to try and get all the midrange this little machine has to offer,
 
  #3  
Old 06-11-2004, 12:46 AM
Pistonman's Avatar
Pro Rider
Join Date: Feb 2004
Posts: 250
Likes: 0
Received 0 Likes on 0 Posts
Default Stock needle shimming with no mods?

Sounds like you needed pilot mixture adjustment. The low, mid, and wot settings overlap, and at wot you are still getting fuel from the idle and midrange circuits. This is detailed (with graph) in my service manual.
 
  #4  
Old 06-11-2004, 12:56 AM
OleManMoses's Avatar
Pro Rider
Join Date: Jan 2004
Posts: 403
Likes: 0
Received 0 Likes on 0 Posts
Default Stock needle shimming with no mods?

Hey Pman

any chance of posting, e-mailing, or faxing me the graph??? I would love to see it--I probly wont have my peices parts until late next week and it would give me something to think about
 
  #5  
Old 06-11-2004, 01:47 AM
Pistonman's Avatar
Pro Rider
Join Date: Feb 2004
Posts: 250
Likes: 0
Received 0 Likes on 0 Posts
Default Stock needle shimming with no mods?

Not quite sure how to do it- far newer to computers than mechanics. I think I saw one on a website somewhere, I will try and find it for you. Will try to post something tomorrow. I actually found a good graph in my Daughter's Pred. 90 svc. manual.
 
  #6  
Old 06-11-2004, 01:49 AM
OleManMoses's Avatar
Pro Rider
Join Date: Jan 2004
Posts: 403
Likes: 0
Received 0 Likes on 0 Posts
Default Stock needle shimming with no mods?

thanx pman
be lookin forward to it
 
  #7  
Old 06-12-2004, 02:37 AM
Pistonman's Avatar
Pro Rider
Join Date: Feb 2004
Posts: 250
Likes: 0
Received 0 Likes on 0 Posts
Default Stock needle shimming with no mods?

Haven't got the graph up yet, but you might find these interesting. Duncan Racing and Carb Tech andKeihin
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Customer Service #1
Arctic Cat
73
05-15-2020 08:46 AM
PrairieDog126
Polaris
5
09-16-2015 01:33 PM
Nosniborpapa
Polaris
5
09-12-2015 05:54 PM
roy.hawkins3@gmail.com
Polaris
4
09-11-2015 02:35 PM
1ArmBandit
Polaris
0
09-08-2015 08:59 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Stock needle shimming with no mods?



All times are GMT -5. The time now is 07:56 AM.