Need help with my mojave 250
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Never worked on one, though I have done rebores on KLF300s. If it is overhead cam, you have to make sure the chain doesn't get jammed between sprocket and crankcase or the bottom end will lock up and you may damage chain or sprocket.
As for fitting the top end in the frame, the engine is lighter, and sometimes easier to get into the frame if you don't have the cylinder and head on when you put it back in.
As for fitting the top end in the frame, the engine is lighter, and sometimes easier to get into the frame if you don't have the cylinder and head on when you put it back in.