kickstart problems help????
#2
kickstart problems help????
This is a very common problem.The gears on the kickstart assembly recieve very little if any lubrication from the factory and once they get a little dirty the spring will not return the kick start.You will have to remove the transmission cover and clean the gears.Put just a touch on grease on the gears as you don't want the grease to get on the belt or in the clutch assemblies.Also when removing the cover do not remove small nut on a stud near the front half of the cover.The cover will come off by just removing all the phillip head screws around the outside of the cover and one in the center of the cover.The small nut that I spoke about helps hold the kickstart assembly and spring in place in the cover and the spring is difficult to replace once its out.
#3
#4
kickstart problems help????
Originally posted by: Raptorlegs
Yeller said it well, just want to stress when removing the cover DO NOT REMOVE THE KICKSTART ITSELF! The whole thing comes off.
I learn things the hard way and it was a b!tch to put back together. [img]i/expressions/face-icon-small-blush.gif[/img]
Yeller said it well, just want to stress when removing the cover DO NOT REMOVE THE KICKSTART ITSELF! The whole thing comes off.
I learn things the hard way and it was a b!tch to put back together. [img]i/expressions/face-icon-small-blush.gif[/img]
[img]i/expressions/face-icon-small-disgusted.gif[/img]
#5
kickstart problems help????
I forgot I had a picture of the side cover in my pics section.Take a look and you can see the nut I am talking about (the one not to remove) just behind the kickstart lever.You can also see the gears,as I have removed the dust filter.You can remove the filter and try the kickstart and see how the gears work before you tear into it.
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