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KAZUMA FALCON MKII VALVE ADJUSTMENT

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Old 10-19-2005, 12:32 PM
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Default KAZUMA FALCON MKII VALVE ADJUSTMENT

I see it says to adjust the valves on my Falcon 110 MKII. I cant find what they want the valve lash to be adjusted to? Do they make a service manual for these ATV's? Does anyone know the setting?
 
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Old 10-19-2005, 01:48 PM
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Default KAZUMA FALCON MKII VALVE ADJUSTMENT

Originally posted by: cl440
I see it says to adjust the valves on my Falcon 110 MKII. I cant find what they want the valve lash to be adjusted to? Do they make a service manual for these ATV's? Does anyone know the setting?
I tried to get a valve adjustment spec for my wifes Yamoto 150 for 3 months. I gave up and adjusted them to .002 cold just like all my honda thumpers.
 
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Old 10-19-2005, 03:32 PM
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Default KAZUMA FALCON MKII VALVE ADJUSTMENT

Thanks mywifesquad. I sent an email to Kazuma but I doubt I will get a response.
 
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Old 10-19-2005, 03:36 PM
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Default KAZUMA FALCON MKII VALVE ADJUSTMENT

Originally posted by: cl440
Thanks mywifesquad. I sent an email to Kazuma but I doubt I will get a response.
I talked to a bunch of people involced with the chinese 110's and 150's. Not one person could even begin to help me. A few tried but said their manufacturers had no answer either. The 150's valves were too tight(exhuast) and loose(intake) and it didnt have 3 hrs on it when i checked.
 
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Old 10-20-2005, 08:24 AM
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Default KAZUMA FALCON MKII VALVE ADJUSTMENT

Well I was shocked to find this response in my email this morning!

For Meerkat50-4A, Panda100-4SA, Cougar250-4M
Dear Chuck:

1. Please see attached the specification of engine valve clearance. Do not
try to adjust yourself if you are not a skill mechanic, because it will
damage the engine valve and lose the engine pressure and you will not start
the bike.

2. You can contact us for any tech. information you need, but we don't have
printed manual.

3. Please go to Safety Recall, and click " Safety
causing......", you have to rivet a pin into the A arm.

Kazuma Support Division

Adjusting Valves:

1. For TDC Mark
Looking from the right hand side of the engine casing, the magnet on the crankshaft ,which form
part of the genaretor has mark on it.the arrow on the magnet must face the mark on the casing,
thats is TDC ( piston top )
2. When the piston is TDC , that's ignition timing.
Looking at the camshaft from the front of the engine the following will be seen
( a ) A slot in line with the big hole of the cam gear .
( b ) The two small holes of the cam gear will be flush with the turpet cover seat on the head, the
cam lobes are free.
3. The valves clearance
( a ) The inlet valve 0.05 mm
( b ) The Exhaust valve 0.05 mm

Less than 24hr. response time? Are they really going to give this customer service thing a try? Maybe I just got lucky?
 
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Old 10-20-2005, 08:58 AM
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Default KAZUMA FALCON MKII VALVE ADJUSTMENT

That is great cl440, maybe some of them are trying to turn it around.(lack of customer service that is) And its also nice to have my .002 number confirmed. Thanks again, MWQ
 
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