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Removing LT80 clutch bolts

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  #1  
Old 01-23-2011 | 04:53 PM
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Default Removing LT80 clutch bolts

I'm going in to lighten the rear clutches and have the cover off. I want to confirm bolt direction before throwing the impact wrench on. The front and rear bolts are both 17mm and I recall someone saying the rear is a left hand thread??
 
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Old 01-23-2011 | 05:08 PM
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The 2- 17mm nuts are right handed thread.
After the rear clutch is off, you'll be taking the big nut off to get the shoes off the post. That's left handed.
 
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Old 01-23-2011 | 09:10 PM
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Thanks as always! Got the clutch assembly off with no problems. It looks like the previous owner has already been into the clutch. THe screws (why did they use screws???) holding the roller assembly are pretty stripped out

The clutch shoes also look pretty worn. Going to go ahead and replace.
 
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Old 01-23-2011 | 09:24 PM
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Ya, I put hex head bolts in.
 
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Old 01-23-2011 | 10:52 PM
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When in doubt bust the dremel out

The inside looks like a bomb went off. Can't tell if its dried up grease or the rollers are fried. Lots of dust caked on everything...
 
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  #6  
Old 01-24-2011 | 06:06 AM
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Looks like dust from destroyed plastic that surrounds the metal bushing that makes up the weights. Never saw one quite that bad, a good cleaning and some new weights and you should be good to go.
 
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Old 01-24-2011 | 08:02 AM
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"Can't tell if its dried up grease or the rollers are fried"
Usually both.
Make sure the tracts that the rollers run in are not grooved and uneven.
 
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Old 01-24-2011 | 04:14 PM
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WHere is a good place to pickup new rollers and rear clutch shoes?
 
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Old 01-24-2011 | 06:53 PM
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I got new ones from the Suzuki dealer when I owned an LT80 years, back, then weighed and measured them, and made my own plastic bushings on a lathe for spares over the years. Dont know of too many aftermarket replacements, unless Dennis Kirk or Parts Unlimited would have them.
 
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Old 01-24-2011 | 07:03 PM
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Suzuki only.. No aftermarket parts available.
Motorsportssupercenter.com is the cheapest I've found on the net (even under bikebandit with the ama discount)
Be warned**** their prices are for internet orders only (and they have non in stock). Call and order them and you pay more.
 



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