Hey guys I will be Breaking In a 06' pred 500le (mine)and 06' 500tld (bros) this weekend, Im new to quads, so is there anything speacial I should do during the Break In period, or just follow what the manual says to do. Any suggestions would be helpful thanks!

 

Follow the manual...

only thing i did different was to change the oil after the first 5 hours ... not the filter ... just the oil.

I've done every service just like the manual said ... no issues yet [img]i/expressions/face-icon-small-smile.gif[/img]

 

Well, there are many techniques out there...some swear by riding it hard, others take it easy and only run it at full throttle for a few seconds at a time. Personally, I follow what the manual tells me. Safer that way.

 

Good reading in this Link

 

I submit to the ride it like you stole it theory. It has worked for me. Not to mention I dont know how anyone in their right mind is patient enough to break it in like the manual says.

 

From my 2004.5 manual:

Break-In Period
The break-in period for your new Polaris ATV is defined as the first ten
hours of operation, or the time it takes to use the first two full tanks of
gasoline. No single action on your part is as important as following
the procedures for a proper break-in. Careful treatment of a new
engine will result in more efficient performance and longer life for the
engine. Perform the following procedures carefully.
1. Fill the fuel tank with gasoline. See page 42.
2. Check the oil reservoir level on the dipstick. See page 79. Add
oil if necessary to maintain the level between the safe and add
marks.
3. Drive slowly at first. Select an open area that allows room to
familiarize yourself with vehicle operation and handling.
4. Vary the throttle positions. Do not operate at sustained idle.
5. Perform regular checks on fluid levels, controls and areas outlined
on the daily pre-ride inspection checklist. See page 52.
6. Pull only light loads.
7. During the break-in period, change both the oil and the filter at 20
hours or 200 miles.
CAUTION
Excessive heat build-up during the first three hours of operation will
damage close-fitted engine parts. Do not operate at full throttle or
high speeds for extended periods during the first three hours of use.
CAUTION
Mixing brands or using a non-recommended oil may cause
serious engine damage. We recommend the use of Polaris
Premium 4 synthetic Oil or another 0W-40 API certified SH oil.
Never substitute or mix oil brands.


I don't think Polaris is that far off from what http://www.mototuneusa.com/break_in_secrets.htm said.

 

i broke my 02 500 the same way im breraking my new 800 ride it like you would normaly and just dont hold it open for ant prelong time periods,i dont kill it but i dont baby it either. no problems as of yet w/ any of my wheelers. just my 2 cents