whats the odds of drilling it out and retapping a little bigger and start all over with a new one

 

Sorry Booboobear, but it's not the threads that leak, the leak is around the brass insert in the tank itself. I agree it sucks, but theres nothing you can do about it. I love my polaris but that was a bad idea on that're part.

 

http://www.alvinproducts.com/Products/Products.asp?id=1

Why cant you pull out the insert and expoy it in with something like this?

 

It's worth a try, let me know how you make out.