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2004 Sportsman 500 ATP

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Old 03-18-2008, 06:11 PM
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Default 2004 Sportsman 500 ATP

As mentioned in provious posts. While idling or riding at a constant RPM speed, you can feel a miss in firing. IF you full throttle or goose it, it runs great. I have replaced spark plug and entire cable. Rebuilt carb, checked timing...
any ideas?
 
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Old 03-18-2008, 06:13 PM
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Default 2004 Sportsman 500 ATP

is the etc on the throttle cable adjusted correctly, there should be just 1/8 inch of slack in the cable at the thumb throttle lever.
 
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Old 03-18-2008, 06:15 PM
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Default 2004 Sportsman 500 ATP

Valve lash?
 
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Old 03-18-2008, 06:21 PM
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Default 2004 Sportsman 500 ATP

valve lash?????
 
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Old 03-18-2008, 06:45 PM
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Default 2004 Sportsman 500 ATP

<div class="FTQUOTE"><begin quote>Originally posted by: Scooba Steve

valve lash?????</end quote></div>

I'm taking it that you don't know??!! Have you checked the valve clearance? That is the distance between the rocker arm and the valve stem.
 
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Old 03-18-2008, 07:19 PM
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Default 2004 Sportsman 500 ATP

Thnks and I do appreciate you for responding very much. Its guys like you that make these forums work.
i do not know that language...just basic mechanical stuff....I will have someone that can do that for me. It seemed to start this after I dumped it under water.. I immediately killed power, turned it on it its rear bumper, dumped air box of water. Flushed and cleansed engine with standard techniques. checked for water in oil after 3 cleansings. All clear! cleaned carb...had another guy take carb totally apart and clean. Same problem...Seems just to be a small miss but runs great when full throttling it... Someone told me running like this is bad on the engine....
your thoughts????
 
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Old 03-18-2008, 07:25 PM
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Default 2004 Sportsman 500 ATP

If you've cleaned out the engine and changed all the oils and fluids that is a good start. You haven't mentioned the gas tank. Sure sounds more like a fuel/carb issue to me. Doc
 

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Old 03-18-2008, 07:39 PM
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Default 2004 Sportsman 500 ATP

[img]i/expressions/face-icon-small-cool.gif[/img] udaman.....I am thinking still that there is a (air-gas) mixture issue...Like not enough and gasping....When we rebuilt the carb ... there was black residue in the diaphram areas uptop. there is only 2 adjustsments on the carb. One....polaris shaved screw heads...but I modified and got them out and cleaned. I screewed in and backed out about 1.5 turns. then set throttle adjust at around 1100 rpm's. It jumos from about 1050 rom and then goes to 1250 w/o touching anything.

Thanks for your help again and looking to find resolution...
 
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Old 03-18-2008, 07:57 PM
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Default 2004 Sportsman 500 ATP

how is the throttle response? just wondering if the vacume is connected good no leaking. just a thought.
 
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