Polaris Discussions about Polaris ATVs.

xpress running really loud

Thread Tools
 
Search this Thread
 
Old Aug 18, 2008 | 02:31 PM
  #1  
ScottExpress300's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2007
Posts: 4
Likes: 0
Default xpress running really loud

I hope there is still someone around that remebers the old Polaris Xpress 300.
I searched for about an hour here but can't seem to find a solution to this problem.

I have a 1996 Polaris Xpress 300 that I bought a couple of years ago.
Except for the motor, the rest was pretty worn out and I've done quite a bit of work on it.

To the point, it runs really loud. I can't tell if something is missing from the exhaust system of if the muffler is blow out. The exhaust pipe connects to the manifold and muffler with a ball-and-socket type joint that has no gaskets, just metal to metal. And it's held together with springs.

Should I try some type of silicone or gasket material in the joints?
Below is a schematic from BikeBandit that show no gaskets either.

Any advice is apprecitaed, thanks, Scott
 
Reply
Old Aug 20, 2008 | 03:41 PM
  #2  
ScottExpress300's Avatar
Thread Starter
|
Weekend Warrior
Joined: Feb 2007
Posts: 4
Likes: 0
Default xpress running really loud

ttt
 
Reply
Old Aug 20, 2008 | 10:20 PM
  #3  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default xpress running really loud

YES JUST metal to metal,can wear and leak and make noise! Can silicone,but doesnt last,the best solution I've found that works is Malcolm Smiths pipe sealant. Pull small strip and stretch around ball end of exhaust and squish pipe together,will expand and fill gaps as pipe gets warm,also make sure springs good and tight!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MikeyBoyesq
ATV Racing
1
Nov 27, 2020 02:44 PM
hugemoth
Chinese Quads
10
Jul 20, 2020 03:28 AM
Frisky2050
Buying an ATV
10
Apr 9, 2020 11:19 AM
FourWheelOverTwo
Polaris
6
May 31, 2015 07:26 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 03:47 PM.