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2002 Sportsman 500 HO Coolant Leak

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  #1  
Old 08-02-2009, 06:20 PM
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Default 2002 Sportsman 500 HO Coolant Leak

Hello,

I started my 4 wheeler today and after it idled for a few minutes I noticed coolant leaking. I got under the machine and found where its coming from. Where the radiator lines tie into the engine block there is a 1/4" hole under them and that is where the coolant is coming from. Does anyone know why the coolant would be coming out of this hole?

Thanks in advance

Mike
 
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Old 08-02-2009, 07:20 PM
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you water pump is going out.. probably replace the seals and gaskets in there and your good to go
 
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Old 08-02-2009, 08:01 PM
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yep water pump issue for sure. a few have had that same issue.
 
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Old 08-02-2009, 09:50 PM
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the part is called a "mechanical seal." You'll have to have a special tool to remove it on a 500 (600-800 doesn't need any special tools). Don't try to remove it with a screwdriver.. if you scar the aluminum you can create flow problems for the coolant. When I had a 500, i'd take it to the dealer disassembled and they'd usually pull it for me and put the new one in with the machine in the back of the truck... charged me $10. Ask your dealer.. hopefully they'll do the same. Seal is about $50.
 
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Old 08-03-2009, 10:11 AM
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Why dont you need any special tools for the twins? What does it take to do it on those? I have a 2005 sp 700 twin that has a small amount comming out of it now and then.
 
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