Polaris Discussions about Polaris ATVs.

Clutch removal

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Old Apr 9, 2010 | 04:37 PM
  #1  
tonythom's Avatar
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Default Clutch removal

I have been trying to get the clutch assembly off my 03 trailboss. I have a 3" bolt that I have threaded into it. Also put a 2-3' 3/8 drive extension and a socket behind it. When I crank down on the bolt nothing happens. I had to remove bolt and put a larger socket to get more depth. I also pulled out sockets and filled it with grease hoping the hydraulic pressure would help. I used a 4' extension bar, socket goes in but clutch does not come off. Ant ideas. thanks tony
 
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Old Apr 9, 2010 | 05:37 PM
  #2  
ftwflh's Avatar
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Don't let the hp numbers fool you. Its all in how you get it to the ground. Clutching clutching clutching!
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Best to find a puller before you mess up something
 
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Old Apr 9, 2010 | 05:40 PM
  #3  
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If you have access to an air compressor and a 1/2" impact,IT will come right off!! I've only had a couple over the years that I've had to heat up under pressure or tap the head of the tool to remove.
 
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Old Apr 10, 2010 | 03:28 AM
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From: central maine
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an impack does the best job for sure. sometimes you have to tap the end on of the puller for a shock effect.
 
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Old Apr 10, 2010 | 07:22 AM
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God forbid he lets the polishing secret out!
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Watch and learn.
YouTube - Changeing belt POLARIS ATV
 
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